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(732) 938-2000 / 800-LAB-VOLT, FAX: (732) 774-8573, E-MAIL: us@labvolt.com
(418) 849-1000 / 800-LAB-VOLT, FAX: (418) 849-1666, E-MAIL: ca@labvolt.comINTERNET: http://www.labvolt.com
Mechanical Training System Shown with optional equipment.
ABIndustrial Technologies
MECHANICAL TRAININGSYSTEM, SERIES 46101
GENERAL DESCRIPTION
The Lab-Volt Mechanical Training System, Model 46101,covers the installation, use, maintenance, andtroubleshooting of mechanical drive components. Thesystem is divided into five levels, and each level is furtherdivided into specific topics which deal with thecomponents encountered in the industry. The learning is
based on practical, hands-on tasks.The list of industrial components includes pulleys,
sprockets, gears, various types of belts, single- andmulti-strand chains, several types of couplings, shafts,bearings, ball screws, clutches and brakes, and all thecomponents required to assemble the proposed setups.
Engineered for ease of use, the system comes witha universal steel base unit on which the students preparethe setups using T-slotted extrusion bars. This innovative
design allows the base to be configured as required bythe task. The universal base includes a disconnectingswitch, current meter, the controls required to operate themotors and the electromagnetic clutch-brake unit. It alsoincludes a Start/Stop push-button station for local orremote operation. The universal base can be installed on
a regular table as well as on other optional Lab-Voltbenches.
The modularity of this system allows the developmentof training programs that meet the specific needs of yourschool. For example, this system can be integrated withother products in Lab-Volt's Industrial Maintenanceprogram, including rigging, pumps, piping, electronicdevices, electrical wiring, power distribution, hydraulics,pneumatics, and electro-mechanical systems (EMS).
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2
Courseware
The courseware consists of fully illustrated studentmanuals accompanied by an instructor guide. Themanuals are divided into two categories: Job Sheets andWork Orders.
Job Sheets include a description of the objectives, alist of required equipment, a list of safety procedures, anda detailed list of steps required to attain the objectivessafely and efficiently. The topics are introduced in anInformation Job Sheet. A post-test at the end of eachmanual allows the student to verify what was learned inthe Job Sheets.
Work Orders can be used to evaluate students. Theycover the same topics as the Job Sheets, but without thedetailed procedures. Each Work Order includes a briefdescription of the task, a drawing of the equipment setupwhen necessary, and the main steps of the work to bedone.
The instructor guides contain the measurements andcalculation results as well as the answers to the post-tests. They also include a work assessment table to eval-uate the work done by the student.
The Mechanical Training System courseware alsoincludes a reference textbook.
Refer to the Table of Contents of the StudentManuals section for a list of the topics covered in thestudent manuals.
Note that most of the components of the MechanicalTraining System are machined using the imperial systemof units.
The courseware is also available in three eLearning
formats for users who prefer computer-based approach:C eSeries, facilitated by the Mind-Sight eLearning
System1.
C SCORM-based, designed to be hosted by a third-party,SCORM 1.2 compliant Management System.
C Stand-alone, available on CD-ROM. This format runson a web browser and does not require anymanagement system.
TABLE OF CONTENTS
General Description . . . . . . . . . . . . . . . . . . . . . . . . . 1
Table of Contents of the Student Manuals . . . . . . . . 2
Lists of Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . 4Module Description . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Ordering Numbers . . . . . . . . . . . . . . . . . . . . . . . . . 29
Model Utilization Chart . . . . . . . . . . . . . . . . . . . . . . 31
TABLE OF CONTENTS OF THE STUDENT MANUALS
LEVEL 1
Introduction to Mechanical Drive Systems (36737)
Introduction to the Mechanical Training System Safety Procedures Key and Setscrew Fasteners Speed and Torque Measurements Efficiency Shafts and Pillow Block Bearings Shaft Alignment and Flexible Couplings Shaft Alignment and Rigid Couplings Motor Soft Foot Detection and Correction
Belt Drives 1 (36891) Introduction to Belt Drives Sheave and Belt Installation Sheave Alignment Belt Tensioning Speed, Torque, and Pulley Ratios Sheave and Belt Maintenance
Chain Drives 1 (36892)
Introduction to Chain Drives Sprocket Installation Sprocket Alignment Chain Installation Chain Tensioning Speed, Torque, and Sprocket Ratios Sprocket and Chain Maintenance
Gear Drives 1 (36893)
Introduction to Gear Drives
Spur Gear Installation Gear Alignment Backlash Adjustment Speed, Torque, and Gear Ratios Gears Using Split Taper Bushings Gear Trains
1 See Product > Mind-Sight at www.labvolt.com for more information about the Mind-Sight eLearning System.
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3
LEVEL 2
Belt Drives 2 (36963)
Wedge and Notched Wedge V-Belts
Multiple-Belt Drives
Multiple-Speed Belt Drives
Variable-Speed Belt Drives Synchronous Belt Drives
High Torque Synchronous Belt Drives
Pulley Idlers
Chain Drives 2 (36964)
Multiple-Chain Drives
Silent Chain Drives
Sprocket Idlers
Alignment and Couplings (36965)
Dial Indicator Method
Reverse Indicator Method
Flange Couplings
Flexible Sleeve Couplings Chain Couplings
Gear Couplings
Grid Couplings
Universal Joints
Lubrication (36966)
Viscosity Measurement
Pillow Block Bearing Lubrication
Chain Lubrication
MSDS and Lubrication Chart
LEVEL 3
Gear Drives 2 (37855)
Helical Gears
Worms and Worm Gears
Miter Gears
Gearboxes
Bearings (37856)
Plain Bearings
Ball Bearings
Angular Ball Bearings
Roller Bearings
Bearing Lubrication
Gaskets and Seals (37857)
Gaskets
O-rings
Lip Seals
Mechanical Seals
LEVEL 4
Clutches and Brakes (37858)
Roller Ramp Clutches
Torque Limiters
Electromagnetic Clutch-Brake Units
Ball Screws and Linear Bearings (37859)
Ball Nuts and Ball Screws
Linear Bearings
Backlash Measurement
Lead and Speed Ratio
Maintenance
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2 The ordering numbers shown apply to the English 120 V version. Other versions are available. Refer to the Ordering Numbers section.3 Other benches and storage units are available. Refer to the data sheet for models 46601-10, 46601-20, 46601-30, and 6303-CO/6301.
4
LEVEL 5
Laser Alignment (38606)
Introduction to the Laser Alignment System
Soft Foot
Shaft Alignment
Vibration Metering (38607)
Introduction to the Vibration Metering System
Data Acquisition
Vibration Analysis (89292) (Optional)
C Introduction to the Lab-Volt Vibration Analysis System
C Introduction to Vibration
C Overall Level Measurement
C FFT Spectrum and Waveform AnalysesC Machine Diagnosis
C Vibration Data Analysis and Reporting
LISTS OF EQUIPMENT
LIST OF EQUIPMENT FOR THE MECHANICAL TRAINING SYSTEM - LEVEL 1, MODEL 46101-10
QTY DESCRIPTION ORDERING NUMBER2
1 Prony Brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3154-10
1 Universal Base Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46603-00
1 Motor Package . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46609-001 Couplings Shafts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46610-00
1 Pillow Block Bearings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46611-00
1 Belt Drives 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46612-00
1 Chain Drives 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46613-00
1 Gear Drives 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46614-00
1 Test/Measurement Package 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46630-00
1 Tool Box Component Package 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46631-00
2 Binder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38369-00
OPTIONAL
QTY DESCRIPTION ORDERING NUMBER
1 Optional Tool Package 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46632-00
1 Spare Parts 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46640-001 Consumable Components 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46641-00
1 Bench . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46601-003
1 Bench Panel Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46602-00
LIST OF EQUIPMENT FOR THE MECHANICAL TRAINING SYSTEM - LEVEL 2, MODEL 46101-20
QTY DESCRIPTION ORDERING NUMBER
1 Belt Drives 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46612-10
1 Chain Drives 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46613-10
1 Alignment and Couplings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46615-00
1 Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46616-00
1 Test/Measurement Package 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46630-10
1 Tool Box Component Package 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46631-10
1 Binder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38369-10
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OPTIONAL
QTY DESCRIPTION ORDERING NUMBER
1 Optional Tool Package 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46632-10
1 Spare Parts 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46640-10
1 Consumable Components 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46641-10
LIST OF EQUIPMENT FOR THE MECHANICAL TRAINING SYSTEM - LEVEL 3, MODEL 46101-30
QTY DESCRIPTION ORDERING NUMBER
1 Gear Drives 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46614-10
1 Bearings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46617-00
1 Gaskets and Seals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46618-00
1 Tool Box Component Package 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46631-20
1 Binder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38369-20
OPTIONAL
QTY DESCRIPTION ORDERING NUMBER
1 Optional Tool Package 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46632-201 Spare Parts 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46640-20
1 Consumable Components 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46641-20
LIST OF EQUIPMENT FOR THE MECHANICAL TRAINING SYSTEM - LEVEL 4, MODEL 46101-40
QTY DESCRIPTION ORDERING NUMBER
1 Clutches and Brakes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46619-00
1 Ball Screws and Linear Bearings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46620-00
1 Binder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38369-30
1 Tool Box Component Package 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46631-30
OPTIONAL
QTY DESCRIPTION ORDERING NUMBER
1 Consumable Components 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46641-30
LIST OF EQUIPMENT FOR THE MECHANICAL TRAINING SYSTEM - LEVEL 5, MODEL 46101-50
QTY DESCRIPTION ORDERING NUMBER
1 Laser Alignment System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46621-00
1 Vibration Metering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46622-00
OPTIONAL
QTY DESCRIPTION ORDERING NUMBER
1 Vibration Analysis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46623-00
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4 See Product > Mind-Sight at www.labvolt.com for more information about the Mind-Sight eLearning System.
6
AVAILABLE eLEARNING COURSES AND FORMATS
QTY DESCRIPTION ORDERING NUMBER
1 eSeries4 Mechanical Training System (requires Mind-Sight LMS) . . . . . . . . . . . . . . . . . . . . . . . . . 46649-E0
1 SCORM Mechanical Training System (requires third-party LMS) . . . . . . . . . . . . . . . . . . . . . . . . . . 46649-F0
1 Stand-alone Mechanical Training System CD-ROM (no LMS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46649-G0
MANUALS ON CD-ROM
QTY DESCRIPTION ORDERING NUMBER
1 Manuals on CD-ROM Job Sheets and Work Orders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36737-A0
MODULE DESCRIPTION
Model 46601 Bench
The Bench consists of three work surfaces on which the
universal base is installed. It includes storage for 20 com-ponent panels, all the safety panels, and the T-slottedextrusion bars. It can accommodate two teams workingon a different universal base at the same time.
Model 46602 Bench Panel Support
The Bench Panel Support consists of a vertical support
for 12 component panels. It is designed to be fixed to theBench, Model 46601.
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Model 46602-10 Wall Panel Support
The Wall Panel Support consists in a vertical support forfive component panels. It is designed to be fixed on awall.
Model 46603 Universal Base Assembly
The Universal Base Assembly consists of a universalbase, on which mechanical components are assembled;T-slotted extrusion bars; transparent safety panels; andsecurity devices.
The universal base includes a disconnecting switchto control the power of the system, and the devicesrequired to lock and tag the switch as required byregulations.
Switches, knobs, power outlets, and a meter locatedon the control panel are used to control and monitor theuniversal base output power.
A Start/Stop push-button station including anemergency stop button is connected to the control panelto control the operation of the built-in AC outlet.
Model 3154 Prony Brake
The Prony Brake, consists of a Prony brake capable ofloading motors. The brake is complete with scales anda pulley. The torque is determined from the lever armlength and the value indicated by the scales.
Model 46603-10 Slave Base Assembly
The Slave Base Assembly is an optional base which
expands any drive train the students or instructor mightwant to assemble. It includes two panels, two longT-slotted extrusion bars, and two lexan holders toassemble the safety panels of the universal base andslave base together.
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Model 46604 Work Surface
The Work Surface consists of a perforated metal surfaceon which the universal base is placed. It is used for
installing the universal base on a regular table. One worksurface is required for each universal or slave base.
Model 46609 Motor Package
The Motor Package consists of a constant speed motorand a variable speed motor, both with their respectivemounting bases. The motors connect to the built-in ACoutlet located on the universal base, and are controlledand monitored using the control panel and Start/Stoppush-button station.
Model 46610 Couplings Shafts Panel
The Couplings Shafts panel contains the couplings andshafts required to perform the jobs. It includes a sleevecoupling, a jaw coupling, and stainless steel shafts. Theshafts come with a keyseat and a flat running on theirentire length.
A panel is provided for storage, identification andinventory control of the components.
Model 46611 Pillow Block Bearings Panel
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The Pillow Block Bearings panel holds the pillow blockbearings required to perform the jobs. The housings aremade from cast iron and the bearings are self-aligning toaccommodate shaft misalignment. A fitting on the top ofthe housing makes lubrication easy.
A panel is provided for storage, identification, and
inventory control of the pillow block bearings.
Model 46612 Belt Drives 1
The Belt Drives 1 model consists of three V-Belt sheaves.A panel is provided for storage, identification, andinventory control of the sheaves. A rubber fractional
horsepower V-Belt to be used with the three V-Beltsheaves is supplied.
It also includes a belt tension tester, and V-Belt andsheave gauges.
Model 46613 Chain Drives 1
The Chain Drives 1 model consists of three sprockets. Apanel is provided for storage, identification, and inventorycontrol of the sprockets. Two pieces of roller chain areprovided with required connecting links. A chain breakerand a chain puller are also supplied.
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Model 46614 Gear Drives 1
The Gear Drives 1 model consists of six spur gears. Fourspur gears have a finished bore with a setscrew, and twospur gears have a bore specially machined to receive asplit taper bushing. A panel is provided for storage,identification, and inventory control of the spur gears.
Model 46630 Test/Measurement Package 1
The Test/Measurement Package 1 consists of variousinstruments used to make measurements. It includes a
photo-reflective tachometer, a dial indicator, two levels,a combination square, a feeler gauge, and a flat bar tofirmly hold the dial indicator in place while making mea-surements.
Model 46631 Tool Box Component Package 1
The Tool Box Component Package 1 consists of variousitems used to assemble components on the universalbase. It includes various fasteners such as screws, flatwashers, T-nuts, and corner brackets. Plastic containersand identification stickers are provided. Shims withvarious thicknesses are supplied. Standard keys andkeystock to use with the shafts and mechanicalcomponents are provided.
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The Tool Box Component Package 1 also includestensioners for adjusting belt tension and chain sag, riserson which pillow block bearings are assembled, a woodplate, a straightedge, and a tool box to store the items.
Model 46632 Optional Tool Package 1
The Optional Tool Package 1 consists of the tools andinstruments required to assemble the setups and takemeasurements.
It includes a hex key set, a wrench set with openends and box ends, needle nose pliers, scissors, a rubberhammer, a hacksaw, a dial caliper, a machinist rule, ameasuring tape, a micrometer, a gear gauge, a file, asand belt, a wire brush, a soapstone holder withreplacement soapstones, and a vise.
The package also includes a tool cabinet for extrastorage space.
Model 46640 Spare Parts 1
The Spare Parts 1 model includes plastic containers,plastic bags, identification stickers, soapstones, keys,
padlocks, two pieces of roller chain, and a V-belt.
Model 46641 Consumable Components 1
The Consumable Components 1 model consists ofconnecting links and keystock.
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Model 46612-10 Belt Drives 2
The Belt Drives 2 model consists of several pulleyscommonly used in the industry. It includes twosingle-groove wedge pulleys with a bore speciallymachined to receive a split taper bushing, twodouble-groove wedge pulleys with a bore speciallymachined to receive quick disconnect bushings, and twostep-cone pulleys.
It also includes two timing belt pulleys, a variablepitch pulley, two high torque drive (HTD) timing beltpulleys, and an idler pulley. Belts corresponding to thepulleys described previously are provided. They are a 4L
V-Belt, two 3V wedge V-Belts, two cogged wedgeV-Belts, a timing belt, and a high torque drive (HTD)timing belt.
Two panels are provided for storage, identification,and inventory control of the pulleys.
Model 46613-10 Chain Drives 2
The Chain Drives 2 model consists of a pair of double-rowroller chain sprockets with a bore specially machined toreceive a taper bore bushing, a pair of silent chainsprockets, and an idler sprocket. Chains correspondingto the sprockets described previously are provided.
A panel is provided for storage, identification, andinventory control of the sprockets.
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Model 46615 Alignment and Couplings
The Alignment and Couplings model consists of anextensive selection of couplings commonly found in the
industry. It includes a gear coupling with a plastic sleeve,a flexible sleeve coupling, a flange coupling, a chain cou-pling with a cover, a grid coupling with a cover, and twouniversal joints.
Two panels are provided for storage, identification,and inventory control of the couplings.
Model 46616 Lubrication
The Lubrication model consists of equipment required tomanually lubricate chains and pillow block bearings. It
includes a hand-held lever grease gun with a greasecartridge, a container of SAE grade 30 oil, and a chainoiler. A viscometer and a thermometer are supplied todetermine the viscosity of oils. An empty container forstoring the oil is also provided.
Model 46630-10 Test/Measurement Package 2
The Test/Measurement Package 2 consists of variousitems required to align shafts. It includes a dial indicator,two clamp attachments, two swivel clamps, three lengthsof rod for assembling the dial indicator, and a flat bar to
firmly hold the dial indicator in place while makingmeasurements.
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Model 46631-10 Tool Box Component Package 2
The Tool Box Component Package 2 consists of variousitems used to assemble components on the universal
base. It includes a mounting bracket, an inspection mirror,two riser extensions on which pillow block bearings areassembled, and corresponding screws.
Model 46632-10 Optional Tool Package 2
The Optional Tool Package 2 consists of the tools andinstruments required to assemble the setups and takemeasurements.
It includes a torque wrench with a socket set, a slotscrewdriver, a stopwatch, a funnel, and a degreaser.
Model 46640-10 Spare Parts 2
The Spare Parts 2 model consists of replacement parts.It includes an empty can, a 4L V-Belt, two 3V wedgeV-Belts, two cogged wedge V-Belts, a timing belt, a high
torque drive (HTD) timing belt, a double-strand rollerchain, and a silent chain. It also includes a replacementgrid for the grid coupling.
Model 46641-10 Consumable Components 2
The Consumable Components 2 model consists of acontainer of SAE grade 30 oil, a grease cartridge, and adegreaser.
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15
Model 46614-10 Gear Drives 2
The Gear Drives 2 model consists of gears commonlyfound in the industry. It includes three helical gears, a setof miter gears, a worm and a worm gear, and variousaccessories such as collars, sleeves, thrust bearings, anda mandrel to assemble the gears on the universal base.
It also includes a gearbox and a panel for storage,identification, and inventory control of the gears andaccessories.
Model 46617 Bearings
The Bearings model consists of an extensive selectionof bearings and accessories commonly found in theindustry. It includes several ball and roller bearings aswell as various accessories used to install, remove, andlubricate bearings.
The Bearings model includes sleeve, grooved sleeve,
flange sleeve, and thrust plain bearings. It also includesopen, shielded, sealed, angular contact, and thrust ballbearings. Tapered, needle, and thrust roller bearings aresupplied as well.
A bearing packer and a grease cartridge are includedin the package.
Two panels are provided for storage, identification,and inventory control of the bearings and accessories.
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16
Model 46618 Gaskets and Seals
The Gaskets and Seals model consists of various sealsand tools used to seal surfaces in the industry. It includesO-rings, oil seals, gasket material, and a mechanical seal.A punch and a lip seal tool are also supplied.
A panel is provided for storage, identification, andinventory control of the accessories.
Model 46631-20 Tool Box Component Package 3
The Tool Box Component Package 3 model consists ofvarious items used to assemble and disassemblebearings. It includes a pair of work gloves, a puller, a
bearing splitter and a spanner wrench.
Model 46632-20 Optional Tool Package 3
The Optional Tool Package 3 model consists of the toolsand instruments required to assemble the setups andmake measurements.
It includes an arbor press, a deadblow hammer, abearing heater, a bearing support for the hot plate, andan infrared thermometer.
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17
Model 46640-20 Spare Parts 3
The Spare Parts 3 model consists of replacement parts.It includes several bearings and seals, collars, assemblycomponents, and a pair of work gloves.
Model 46641-20 Consumable Components 3
The Consumable Components 3 model consists of gasketmaterial and a grease cartridge.
Model 46619 Clutches and Brakes
The Clutches and Brakes model consists of anelectromagnetic clutch-brake unit, a torque limiter with asprocket, a roller ramp clutch installed in a sprocket, aninertia load, and various accessories. It also includes apanel for storage, identification and inventory control ofthe equipment.
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MECHANICAL TRAINING SYSTEM
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18
Model 46620 Ball Screws and Linear Bearings
The Ball Screws and Linear Bearings model consists ofvarious components used to assemble a linear slide. Itincludes a ball nut, a ball screw, linear bearings, and twopanels for storage, identification, and inventory control ofthe components.
Model 46631-30 Tool Box Component Package 4
The Tool Box Component Package 4 consists of retainingring pliers and a spanner wrench.
Model 46640-30 Spare Parts 4
The Spare Parts 4 model consists of replacement parts.
It includes a flange bearing, linear ball bearings, bearinglocknuts, a roller ramp clutch, angular ball bearings, andreplacement balls for the ball nut.
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19
Model 46641-30 Consumable Components 4
The model Consumable Components 4 consists ofretaining rings.
Model 46621 Laser Alignment System
The Laser Alignment System consists of a laseralignment kit and various accessories to align shafts. Itincludes two shafts, two bases, two adapters, two guides,and two spacers.
The Laser Alignment System is also available as a
stand-alone system, refer to Model 46621-A.
Model 46622 Vibration Metering
The Vibration Metering model consists of a balancing diskwith a protective cover, a vibration meter, dataacquisition software and a cable, plastic boxes, keps nuts,and screws. A personnal computer (not supplied) isrequired.
Model 46623 Vibration Analysis
The Vibration Analysis introduces students to vibrationanalysis. The equipment includes a vibration analyzer,a vibration transducer, a balancing disk, a protectivecover, a pillow block bearing with a mounting block, anda defective bearing.The courseware includes a studentmanual, instructor guide, and a textbook. A personalcomputer (not supplied) is required.
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MECHANICAL TRAINING SYSTEM
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20
SPECIFICATIONS LEVEL 1
Model 46601 Bench
Number of Universal Bases it can Receive 2
Number of Component Panels it Can Hold 20
Number of Safety Panels it Can Hold 10
Physical Characteristics Dimensions (H x W x D) 36.5 x 73.25 x 38.25 in (927 x 1861 x 971 mm)Total Net Weight TBE
Model 46602 Bench Panel Support
Mounting on the bench, Model 46601
Number of Component Panels it Can Hold 12
Physical Characteristics Dimensions (H x W x D) 72.625 x 42.25 x 3.75 in (1845 x 1073 x 95 mm)
Total Net Weight TBE
Model 46602-10 Wall Panel Support
Mounting on a wall
Number of Component Panels it Can Hold 5
Physical Characteristics Dimensions (H x W x D) 59.8 x 3.9 x 0.12 in (1518 x 100 x 3 mm)
Total Net Weight 8 lb (3.6 kg)
Model 46603 Universal Base Assembly 120 V 60 Hz 220 V / 240 V 50 Hz
Universal Base Dimensions (H x W x D) 41 x 22.5 x 4 in (1041 x 572 x 102 mm)
Control Panel Power Requirement 12 A 9 ADisconnecting Switch Characteristics 30 A
Control Buttons Functions selector switches, speed control knob
Start-Stop Push Button Station 1 start, 1 stop, and 1 emergency stop
Other Accessories Included light, ammeter, breaker, AC outlets, and Clutch/Brake outlet
Side Safety Panels Dimensions (H x W x D) 22.9 x 22.6 x 0.25 in (581 x 574 x 6 mm)
Front and Back Safety Panels Dimensions (H x W x D) 34.4 x 22.9 x 0.25 in (874 x 581 x 6 mm)
T-Slotted Extrusion Bars Dimensions (H x W x D) 33 x 1.5 x 1.5 in (842 x 38 x 38 mm)
Other Items Included lockout devices, padlocks, and tags
Physical Characteristics Total Net Weight 142 lb (64 kg)
Model 3154 Prony Brake
Torque Range 0 to 53 lbf @in (0 to 6 N@m)
Physical Characteristics Dimensions (H x W x D) 11 x 12 x 3.9 in (280 x 305 x 100 mm)
Net Weight 1.8 kg (4 lb)
Model 46603-10 Slave Base AssemblySlave Base Dimensions (H x W x D) 35.25 x 23.25 x 2.75 in (895 x 591 x 70 mm)
Front and Back Safety Panels Dimensions (H x W x D) 34.4 x 22.9 x 0.25 in (874 x 581 x 6 mm)
T-Slotted Extrusion Bars Dimensions (H x W x D) 68.5 x 1.5 x 1.5 in (1740 x 38 x 38 mm)
Other Items Included lexan holders
Physical Characteristics Total Net Weight 80 lb (36.3 kg)
Model 46604 Work Surface
Physical Characteristics Dimensions (H x W x D) 34.75 x 23 x 1.25 in (883 x 584 x 32 mm)
Total Net Weight 18 lb (8.2 kg)
Model 46609 Motor Package 120 V 60 Hz 220 V / 240 V 50 Hz
Constant Speed Motor Voltage 115 V 230 V
Power 0.33 HP (249 W)
Speed 1725 r/min 1437 r/min
Current 6.6 A 3.3 A
Frame 56C -65Constant Speed Motor Mounting Base Dimensions (H x W x D) 11 x 4.1 x 2.4 in (280 x 103 x 61 mm)
Variable Speed Motor Voltage 115 V 230 V
Power 0.07 HP (52 W)
Speed 54 r/min 45 r/min
Current 1.3 A 0.7 A
Variable Speed Motor Mounting Base Dimensions (H x W x D) 7.8 x 3.8 x 0.25 in (199 x 96 x 39 mm)
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21
Model 46609 Motor Package (cont'd)
Other Items Included screws and kep nuts
Physical Characteristics Total Net Weight 40 lb (18 kg)
Model 46610 Couplings Shafts
Jaw Coupling Bore Diameters 0.5 in (13 mm) 0.625 in (16 mm)
Max. Parallel Misalignment 0.015 in (0.38 mm)
Max. Angular Misalignment 1E
Sleeve Coupling Max. Parallel Misalignment 0 (rigid)
Max. Angular Misalignment 0 (rigid)
Shafts Lengths 9 in (229 mm) 14 in (356 mm)
Diameter 0.625 in (16 mm)
Panel Quantity 1
Dimensions (H x W x D) 23 x 11.2 x 1.1 in (584 x 284 x 29 mm)
Physical Characteristics Total Net Weight 14 lb (6.4 kg)
Model 46611 Pillow Block Bearings
Pillow Block Bearings Dimensions (H x W x D) 5 x 2.6 x 1.5 in (127 x 65 x 38 mm)
Panel Quantity 1
Dimensions (H x W x D) 23 x 11.2 x 1.1 in (584 x 284 x 29 mm)
Physical Characteristics Total Net Weight 28 lb (12.7 kg)
Model 46612 Belt Drives 1
Sheaves Pitch Diameter 76 mm (3 in) 102 mm (4 in) 127 mm (5 in)For Belt Type 4L (A) and 5L (B)
V-Belt Designation 4L400
Sheaves and Belt Gauge Includes 8 gauges for grooves and 2 for belts
Belt Tension Tester Maximum Tension 35 lb (15.9 kg)
Panel Quantity 1
Dimensions (H x W x D) 23 x 11.2 x 1.1 in (584 x 284 x 29 mm)
Physical Characteristics Total Net Weight 13.3 lb (6 kg)
Model 46613 Chain Drives 1
Sprockets Number of Teeth 15 20 30
For Chain Type No 40
Chains Designation No 40
Length 42 in (1067 mm) 18 in (457 mm)
Connecting Links For Chain Type No 40
Chain Breaker For Chain Type No 35, 40, 41, and 50Chain Puller For Chain Type No 35 to No 60
Maximum Jaw Spread 2 in (51 mm)
Panel Quantity 1
Dimensions (H x W x D) 23 x 11.2 x 1.1 in (584 x 284 x 29 mm)
Physical Characteristics Total Net Weight 14.3 lb (6.5 kg)
Model 46614 Gear Drives 1
Spur Gears Number of Teeth 20 30 40 48 64
Pressure Angle 14.5E 14.5E 14.5E 20E 20E
Diametral Pitch 12 12 12 16 16
Bushings Type split taper
Size H
Panel Quantity 1
Dimensions (H x W x D) 23 x 11.2 x 1.1 in (584 x 284 x 29 mm)
Physical Characteristics Total Net Weight 18.5 lb (8.4 kg)Model 46630 Test/Measurement Package 1
Feeler Gauge Number of Blades 26
Thickness Range 0.0015 to 0.025 in (0.038 to 0.635 mm)
Dial Indicator Assembly Range 0 to 1 in (0 to 25 mm)
Graduation and Accuracy 0.001 in (0.0254 mm)
Photo-Reflective Tachometer Rotation CW and CCW
Speed Range 0.5 to 20000 r/min
Accuracy 0.05% + 1 digit
Other Items Included levels, combination square, and flat bar
Physical Characteristics Total Net Weight 5 lb (2.3 kg)
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Model 46631 Tool Box Component Package 1
Screws Diameter and Thread 5/16 - 18
Length (HHCS) 0.625, 0.75, 1.125, 2.75, 3.25 in (16, 19, 29, 70, 83 mm)
Length (BHSCS) 0.625 in (16 mm)
T-Nuts Diameter and Thread 5/16 - 18
Flat Washers I.D. x O.D. 0.34 x 0.88 in (9 x 22 mm)
Corner Brackets Dimensions (H x W x D) 1.5 x 1.5 x 1.31 in (38 x 38 x 33 mm)Shims Thickness 0.003, 0.005, 0.010, 0.020, 0.030 in (0.08, 0.13, 0.25, 0.51, 0.76 mm)
Risers Dimensions (H x W x D) 5.51 x 2.17 x 1.57 in (140 x 55 x 40 mm)
Square Shaft Key Width x Length 0.19 x 1 in (5 x 25 mm)
Square Keystock Width x Length 0.19 x 12 in (5 x 305 mm)
Woodruff Key Width x Length 0.125 x 0.5 in (3 x 13 mm)
Straightedge Length 24 in (610 mm)
Tool Cabinet Storage 6 drawers, 1 compartment, 3467 in3 (0.06 m3)
Overall Dimensions (H x W x D) 26 x 14.75 x 12 in (660 x 375 x 305 mm)
Other Items Included plastic boxes and bags, printed labels, tensioners, and wood plate
Physical Characteristics Total Net Weight 59.3 lb (26.9 kg)
Model 46632 Optional Tool Package 1
Gear Gauge Number of Leaves 14
For Pressure Angle and Series 14.5E pressure angle, inch series
Diametral Pitch Range 6 to 80Micrometer Range 0 to 1 in (0 to 25 mm)
Graduation 0.0001 in (0.00254 mm)
Dial Caliper Range 0 to 6 in (0 to 152 mm)
Graduation 0.001 in (0.0254 mm)
Machinist Rule Length 6 in (152 mm)
Tape Rule Length 6 ft (2 m)
Hex Key Set Dimensions (H x W x D) 8 pieces, 0.063 to 0.25 in (1.6 to 6.4 mm)
Wrench Set Dimensions (H x W x D) 9 pieces, 0.25 to 0.75 in (6.4 to 19 mm)
Rubber Hammer Weight 1.25 lb (0.567 kg)
Hacksaw Length 12 in (305 mm)
Bench Vise Maximum Opening 2.5 in (64 mm)
Tool Cabinet Storage 3 drawers, 1 compartment, 8301 in3(0.136 m3)
Overall Dimensions (H x W x D) 35.5 x 26.5 x 18 in (902 x 673 x 457 mm)
Other Items Included scissors, wire brush, file, sandpaper, pliers, and soapstone holder with soapstones
Physical Characteristics Total Net Weight 100 lb (45 kg)
Model 46640 Spare Parts 1
V-Belt See Model 46612 for the details of the component.
Chains See Model 46613 for the details of the components.
Square Shaft KeySee Model 46631 for the details of the components.
Woodruff Key
Other Items Included padlocks, soapstones, plastic boxes and bags, and printed labels
Physical Characteristics Total Net Weight 6 lb (2.7 kg)
Model 46641 Consumable Components 1
Square Keystock See Model 46631 for the details of the component.
Connecting Links See Model 46613 for the details of the component.
Physical Characteristics Total Net Weight
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5 Most of the components are machined with a 0.625-in bore6 The pitch diameters are those obtained when using a belt of the cross-section given in the Table. Other pitch diameters can be obtained using belts with other cross-sections.
23
SPECIFICATIONS LEVEL 25
Model 46612-10 Belt Drives 2
Wedge Pulleys Number of Grooves 1 1 2 2
Pitch Diameter 4.45 in (113 mm)6
3.30 in (84 mm) 3.35 in (85 mm) 5 in (127 mm)
For Belt Type 3V
Step Cone Pulleys Step Pitch Diameters 1.75 in (45 mm) 2.75 in (70 mm) 3.75 in (95 mm)For Belt Type 4L (A)
Timing Belt Pulleys For Belt Type normal normal HTD HTD
Number of Teeth 18 18 30 24
Variable Pitch Pulley Pitch Diameter Range 3.4 to 4.4 in (86 to 112 mm)
For Belt Type 4L (A)
Pulley Idler Outside Diameter 3 in (76 mm)
For Belt Type 4L (A)
Wedge V-Belts Type normal cogged
Designation 3V400 3VX400
V-Belt Designation 4L500
Timing Belts Type normal HTD
Designation 367L050 9608M20
Bushings Type split taper quick disconnect
Size H SHPanels Quantity 2
Dimensions (H x W x D) 23 x 11.2 x 1.1 in (584 x 284 x 29 mm)
Physical Characteristics Total Net Weight 35.2 lb (16 kg)
Model 46613-10 Chain Drives 2
Roller Chain Sprockets Number of Teeth 17 20
For Chain Type No 40
Silent Chain Sprockets Number of Teeth 17
For Chain Type SC404
Sprocket Idler Number of Teeth 18
For Chain Type No 40
Roller Chain Designation No 40-2
Length 36 in (914 mm)
Silent Chain Designation SC404
Length 29 in (737 mm)Bushings Type taper bore
Size 1008 1610
Panel Quantity 1
Dimensions (H x W x D) 23 x 11.2 x 1.1 in (584 x 284 x 29 mm)
Physical Characteristics Total Net Weight 18.4 lb (8.3 kg)
Model 46615 Alignment and Couplings
Gear Coupling Max. Parallel Misalignment 0.016 in (0.4 mm)
Max. Angular Misalignment 1E
Flexible Sleeve Coupling Max. Parallel Misalignment 0.010 in (0.254 mm)
Max. Angular Misalignment 0.035 in (0.889 mm)
Flange Coupling Max. Parallel Misalignment 0 (rigid)
Max. Angular Misalignment 0 (rigid)
Chain Coupling Max. Parallel Misalignment 0.012 in (0.305 mm)
Max. Angular Misalignment 2EGrid Coupling Max. Parallel Misalignment 0.012 in (0.305 mm)
Max. Angular Misalignment 0.010 in (0.254 mm)
Universal Joint Max. Angle Offset 25E
Max. Speed 1750 r/min
Bushings Type split taper
Size H
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MECHANICAL TRAINING SYSTEM
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Model 46615 Alignment and Couplings (cont'd)
Panels Quantity 2
Dimensions (H x W x D) 23 x 11.2 x 1.1 in (584 x 284 x 29 mm)
Physical Characteristics Total Net Weight 28.4 lb (12.9 kg)
Model 46616 Lubrication
Viscometer Type Zahn 3
Accessory Included thermometerLever Grease Gun Maximum Pressure 10000 psi (70 MPa)
Grease Flow 1.8 oz. (53 ml) per 40 strokes
Manual Chain Oiler Capacity 12 oz. (355 ml)
Oil SAE Grade 30
Grease Cartridge NLGI Grade 2
Empty Can Capacity 0.264 gal (1L)
Physical Characteristics Total Net Weight 9.4 lb (4.3 kg)
Model 46630-10 Test/Measurement Package 2
Dial Indicator Assembly Range 0 to 1 in (0 to 25.4 mm)
Graduation and Accuracy 0.001 in (0.0254 mm)
Flat Bar Dimensions (H x W x D) 7.9 x 2 x 0.25 in (200 x 51 x 6 mm)
Other Items Included rods, clamp attachment, and swivel clamps
Physical Characteristics Total Net Weight 3.8 lb (1.7 kg)
Model 46631-10 Tool Box Component Package 2Mounting Bracket For Use With pulley idler and sprocket idler
Riser Extensions Dimensions (H x W x D) 5.5 x 2.5 x 1.6 in (140 x 64 x 41 mm)
Screws Diameter and Thread 5/16 - 18
Length 6 in (152 mm)
Other Item Included inspection mirror
Physical Characteristics Total Net Weight 7.6 lb (3.4 kg)
Model 46632-10 Optional Tool Package 2
Torque Wrench Type 3/8 in square drive
Torque Range 25 to 250 lbfAin (2.8 to 28 NAm)
Socket Set Diameter Range 10 pieces, from 0.25 to 0.813 in (0.03 to 0.09 mm)
Screwdriver Type slot
Other Items Included degreaser, funnel, and a stopwatch
Physical Characteristics Total Net Weight 6.0 lb (2.7 kg)
Model 46640-10 Spare Parts 2Wedge V-Belts
V-Belt See Model 46612-10 for the details of each component.
Timing Belts
Roller Chain See Model 46613-10 for the details of each component.
Silent Chain
Empty Can See Model 46616 for the details of each component.
Other Item Included replacement grid for grid coupling
Physical Characteristics Total Net Weight 10 lb (4.5 kg)
Model 46641-10 - Consumable Components 2
OilSee Model 46616 for the details of each component.
Grease Cartridge
Physical Characteristics Total Net Weight TBE
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25
SPECIFICATIONS LEVEL 3
Model 46614-10 Gear Drives 2
Helical Gears Hand 1 left hand and 2 right hand
Number of Teeth 24
Pressure Angle 14.5E
Diametral Pitch 12Miter Gears Number of Teeth 30
Pressure Angle 20E
Diametral Pitch 12
Worm Gear Hand right
Number of Teeth 30
Pressure Angle 14.5E
Diametral Pitch 10
Worm Hand right
Number of Threads 1
Pressure Angle 14.5E
Diametral Pitch 10
Gearbox Type parallel shaft (with spur gears)
Ratio 11.08 : 1
Frame 56COther Items Included bearings, collars, shaft, support plate and mandrel
Panel Quantity 1
Dimensions 23 x 11.2 x 1.1 in (584 x 284 x 29 mm)
Physical Characteristics Total Net Weight 23 lb (10.4 kg)
Model 46617 Bearings
Plain Bearings Type sleeve grooved sleeve flange thrust
Length or Thickness 1.5 in (38 mm) 1 in (25 mm) 1 in (25 mm) 0.06 in (1.5 mm)
Inside Diameter 0.625 in (16 mm)
Radial Ball Bearings Type open shielded sealed
Inside Diameter 0.79 in (20 mm)
Outside Diameter 1.65 in (42 mm)
Angular Ball Bearings Inside Diameter 0.79 in (20 mm)
Outside Diameter 1.85 in (47 mm)
Thrust Ball Bearing Thickness 0.342 in (9 mm)Inside Diameter 0.625 in (16 mm)
Tapered Roller Bearings Type separable cone and cup
Inside Diameter 0.79 in (20 mm)
Outside Diameter 1.65 in (42 mm)
Needle Bearing Inside Diameter 0.625 in (16 mm)
Outside Diameter 0.8125 in (21 mm)
Trust Needle Bearing Thickness 0.16 in (4 mm)
Inside Diameter 1.38 in (35 mm)
One-dot Housing Overall Dimensions 5.5 x 2 x 1.5 in (140 x 51 x 38 mm)
Bore Diameter 0.875 in (22 mm)
One-dot Shaft Journal Diameter 0.622 in (16 mm)
Length 9 in (229 mm)
Other Housings Overall Dimensions 5.5 x 2.2 x 2 in (140 x 65 x 52 mm)
Bore Diameters 1.65 in (42 mm) 1.65 in (42 mm) 1.85 in (47 mm)Other Shafts Journal Diameters 0.79 in (20 mm)
Lengths 9 in (229 mm)
Grease Cartridge NLGI Grade 2
Bearing Packer Minimum Inside Diameter 0.594 in (15 mm)
Maximum Outside Diameter 3.5 in (89 mm)
Other Items Included collar, sleeve, mandrels, screws, washers, O-rings, retaining nuts,lockwashers, and spacers
Panels Quantity 2
Dimensions (H x W x D) 23 x 11.2 x 1.1 in (584 x 284 x 29 mm)
Physical Characteristics Total Net Weight 31.8 lb (14.4 kg)
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Model 46618 Gaskets and Seals
Seal Hub 1 Dimensions (H x W x D) 3 x 2.6 x 1.1 in (76 x 66 x 28 mm)
Seal Hub 2 Dimensions (H x W x D) 3 x 2.6 x 0.6 in (76 x 66 x 15 mm)
Seal Hub 3 I.D. x O.D. 0.625 x 1.75 in (16 x 44 mm)
Length 1.875 in (48 mm)
Lip Seal Tool I.D. x O.D. 0.625 x 1.4 in (16 x 36 mm)
Length 1.6 in (40 mm)O-Ring Type 213
Lip Seal I.D. x O.D. 0.98 x 1.6 in (25 x 40 mm)
Mechanical Seal Type 21
Cork Sheets Dimensions (H x W x D) 36 x 12 x 0.09 in (914 x 305 x 2 mm)
Punch Hole Diameter 0.31 in (8 mm)
Other Items Included shaft, nut, washer, and collar
Panel Quantity 1
Dimensions (H x W x D) 23 x 11.2 x 1.1 in (584 x 284 x 29 mm)
Physical Characteristics Total Net Weight 11.6 lb (5.3 kg)
Model 46631-20 Tool Box Component Package 2
Bearing Puller Forcing Screw Length 5.5 in (140 mm)
Spread Range 0.125 to 2 in (3.2 x 51 mm)
Spanner Wrench For Circle Diameter 0.75 to 2 in (19 to 51 mm)
Other Item Included work glovesPhysical Characteristics Total Net Weight 3.7 lb (1.7 kg)
Model 46632-20 Optional Tool Package 3
Arbor Press Capacity 1 ton
Clearance 5 in (127 mm)
Deadblow Hammer Weight 1.13 lb (0.51 kg)
Hot Plate Dimensions (H x W x D) 5 x 5 x 4 in (127 x 127 x 102 mm)
Temperature Range 77 to 672F (25 to 360C)
Voltage 120V - 60 Hz
Power 250 W
Current 2.1 A
Infrared Thermometer Temperature Range -4 to 932EF (-20 to 500EC)
Dimensions (H x W x D) 6 x 5 x 1.5 in (160 x 115 x 36 mm)
Other Item Included bearing support for hot plate
Physical Characteristics Total Net Weight 50 lb (22.7 kg)Model 46640-20 Spare Parts 3
Bearings includes all the bearing described in Models 46614-10 and 46617
O-ring
See Model 46618 for the details of each component.Lip Seal
Mechanical Seal
Other Items Included collars, O-rings, screws, lockwashers, retaining nuts, lockwashers,and gloves
Physical Characteristics Total Net Weight 5 lb (2.3 kg)
Model 46641-20 Consumable Components 3
Cork Sheets See Model 46618 for the details of the component.
Grease Cartridge See Model 46617 for the details of the component.
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27
SPECIFICATIONS LEVEL 4
Model 46619 Clutches and Brakes
Electromagnetic Clutch-Brake Unit Shaft Diameter 0.625 in (16 mm)
Maximum speed 3600 r/min
Voltage 90 V
Motor Frame 56CInertia Load Moment of Inertia 0.017 kgAm2 (0.403 lbAft2)
Weight 12.4 lb (5.64 kg)
Roller Ramp Clutch I.D. x O.D. 0.625 x 0.875 in (15.88 x 22.22 mm)
Sprocket (for Roller Ramp Clutch) Type No 40
Number of Teeth 20
Torque Limiter Bore Diameter 0.625 in (16 mm)
Sprocket (for Torque Limiter) Type No 40
Number of Teeth 20
Shaft Diameter 0.625 in (16 mm)
Length 9 in (229 mm)
Other Items Included collars, screws, and thrust bearings
Panel Quantity 1
Dimensions (H x W x D) 23 x 11.2 x 1.1 in (584 x 284 x 29 mm)
Physical Characteristics Total Net Weight 41.2 lb (18.7 kg)Model 46620 Ball Screws and Linear Bearings
Driving Guides Dimensions (H x W x D) 6.3 x 2 x 0.9 in (160 x 51 x 24 mm)
Main Supports Dimensions (H x W x D) 8.5 x 4 x 1 in (216 x 102 x 25 mm)
Plate Dimensions (H x W x D) 7.1 x 5 x 0.4 in (180 x 127 x 10 mm)
Ball Nut Nominal Diameter 0.6 in (14 mm)
Lead 0.197 in (5 mm) per revolution
Linear Bearings No. of Ball Circuits 5
Inside Diameter 0.625 in (16 mm)
Ball Screw Nominal Diameter 0.6 in (14 mm)
Lead 0.197 in (5 mm) per revolution
Shafts Diameter 0.625 in (16 mm)
Length 18.3 in (464 mm)
Other Item Included handwheel, retaining rings, flange bearing, angular ball bearings,bearing locknut, and screws
Panels Quantity 2
Dimensions (H x W x D) 23 x 11.2 x 1.1 in (584 x 284 x 29 mm)
Physical Characteristics Total Net Weight 25.6 lb (11.6 kg)
Model 46631-30 Tool Box Component Package 4
Retaining Ring Pliers Type external
For Shaft Diameter 0.75 to 2.38 in (19 to 60 mm)
Spanner Wrench Type hook style
For Circle Diameter 0.75 x 2 in (19 to 51 mm)
Physical Characteristics Total Net Weight 0.6 lb (0.3 kg)
Model 46640-30 Spare Parts 4
Roller Ramp Clutch See Model 46619 for the details of the component.
Angular ball bearings
See Model 46620 for the details of each component.Linear Bearings
Flange BearingBearing Locknut
Other Item Included replacement balls for ball nut
Physical Characteristics Total Net Weight 1.3 lb (0.6 kg)
Model 46641-30 Consumable Components 4
Retaining Rings See Model 46620 for the details of the component.
Physical Characteristics Total Net Weight TBE
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MECHANICAL TRAINING SYSTEM
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28
SPECIFICATIONS LEVEL 5
Model 46621 Laser Alignment System
Laser Alignment Tool Laser Classification Class 2
Accuracy 2% 0.01 mm
Accessories Mounting brackets, chains, shims, measuring tape, carrying casemanuals
Physical Characteristics Dimensions (H x W x D) 390 x 340 x 94 mm (15.3 x 13.4 x 3.7 in.)
Net Weight 4.1 kg (9 lb)
Model 46622 Vibration Metering
Disk Diameter 7.9 in (200 mm)
Guard Dimensions 10.7 x 9.4 x 3.1 in (272 x 240 x 78.5 mm)
Vibration Meter Velocity Range 0.02 to 7.87 in/s (0.5 to 200 mm/s)
Acceleration Range 2 to 656 ft/s2 (0.5 to 200 m/s2)
Dimensions (H x W x D) 7.1 x 2.8 x 1.3 in (180 x 72 x 32 mm)
Data Acquisition Software Includes CD-ROM, interface cable
Other Items Included plastic box, kep nuts, and screws
Physical Characteristics Total Net Weight TBE
Model 46623 Vibration Analysis (optional)
Vibration Analyzer Vibration Measurements displacement, velocity, acceleration
Functions overall level measurements, time waveform display, FFT spectrumanalysis
Vibration Sensor Type accelerometer
Software data management software
Balancing Disk and Protective Cover Disk Diameter 200 mm (7.9 in)
Cover Dimensions 272 x 240 x 78.5 mm (10.7 x 9.4 x 3.1 in)
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7 N/A = Not available.8 TBE = To be established (Contact your Lab-Volt representative for additional information).
29
ORDERING NUMBERS
120 V 60 Hz 220 V 50 Hz 240 V 50 Hz
ENGLISH FRENCH SPANISH ENGLISH FRENCH SPANISH ENGLISH
3154-00 3154-00 3154-00 3154-00 3154-00 3154-00 N/A7
36737-20 36737-21 36737-22 36737-20 36737-21 36737-22 36737-20
36737-30 36737-31 36737-32 36737-30 36737-31 36737-32 36737-3036737-60 36737-61 36737-62 36737-60 36737-61 36737-62 36737-6036737-70 36737-71 36737-72 36737-70 36737-71 36737-72 36737-7036737-A0 36737-A1 36737-A2 36737-A0 TBE8 TBE 36737-A036891-20 36891-21 36891-22 36891-20 36891-21 36891-22 36891-2036891-30 36891-31 36891-32 36891-30 36891-31 36891-32 36891-3036891-60 36891-61 36891-62 36891-60 36891-61 36891-62 36891-6036891-70 36891-71 36891-72 36891-70 36891-71 36891-72 36891-7036892-20 36892-21 36892-22 36892-20 36892-21 36892-22 36892-2036892-30 36892-31 36892-32 36892-30 36892-31 36892-32 36892-3036892-60 36892-61 36892-62 36892-60 36892-61 36892-62 36892-6036892-70 36892-71 36892-72 36892-70 36892-71 36892-72 36892-7036893-20 36893-21 36893-22 36893-20 36893-21 36893-22 36893-2036893-30 36893-31 36893-32 36893-30 36893-31 36893-32 36893-30
36893-60 36893-61 36893-62 36893-60 36893-61 36893-62 36893-6036893-70 36893-71 36893-72 36893-70 36893-71 36893-72 36893-7036963-20 36963-21 36963-22 36963-20 36963-21 36963-22 36963-2036963-30 36963-31 36963-32 36963-30 36963-31 36963-32 36963-3036963-60 36963-61 36963-62 36963-60 36963-61 36963-62 36963-6036963-70 36963-71 36894-72 36963-70 36963-71 36894-72 36963-7036964-20 36964-21 36964-22 36964-20 36964-21 36964-22 36964-2036964-30 36964-31 36964-32 36964-30 36964-31 36964-32 36964-3036964-60 36964-61 36964-62 36964-60 36964-61 36964-62 36964-6036964-70 36964-71 36964-72 36964-70 36964-71 36964-72 36964-7036965-20 36965-21 36965-22 36965-20 36965-21 36965-22 36965-2036965-30 36965-31 36965-32 36965-30 36965-31 36965-32 36965-3036965-60 36965-61 36965-62 36965-60 36965-61 36965-62 36965-6036965-70 36965-71 36965-72 36965-70 36965-71 36965-72 36965-7036966-20 36966-21 36966-22 36966-20 36966-21 36966-22 36966-20
36966-30 36966-31 36966-32 36966-30 36966-31 36966-32 36966-3036966-60 36966-61 36966-62 36966-60 36966-61 36966-62 36966-6036966-70 36966-71 36966-72 36966-70 36966-71 36966-72 36966-7037855-20 37855-21 37855-22 37855-20 37855-21 37855-22 37855-2037855-30 37855-31 37855-32 37855-30 37855-31 37855-32 37855-3037855-60 37855-61 37855-62 37855-60 37855-61 37855-62 37855-6037855-70 37855-71 37855-72 37855-70 37855-71 37855-72 37855-7037856-20 37856-21 37856-22 37856-20 37856-21 37856-22 37856-2037856-30 37856-31 37856-32 37856-30 37856-31 37856-32 37856-3037856-60 37856-61 37856-62 37856-60 37856-61 37856-62 37856-6037856-70 37856-71 37856-72 37856-70 37856-71 37856-72 37856-7037857-20 37857-21 37857-22 37857-20 37857-21 37857-22 37857-2037857-30 37857-31 37857-32 37857-30 37857-31 37857-32 37857-3037857-60 37857-61 37857-62 37857-60 37857-61 37857-62 37857-6037857-70 37857-71 37857-72 37857-70 37857-71 37857-72 37857-70
37858-20 37858-21 37858-22 37858-20 37858-21 37858-22 37858-2037858-30 37858-31 37858-32 37858-30 37858-31 37858-32 37858-3037858-60 37858-61 37858-62 37858-60 37858-61 37858-62 37858-6037858-70 37858-71 37858-72 37858-70 37858-71 37858-72 37858-7037859-20 37859-21 37859-22 37859-20 37859-21 37859-22 37859-2037859-30 37859-31 37859-32 37859-30 37859-31 37859-32 37859-30
Table 1. Equipment Ordering Numbers
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MECHANICAL TRAINING SYSTEM
SERIES 46101
9 TBE = To be established (Contact your Lab-Volt representative for additional information).
30
120 V 60 Hz 220 V 50 Hz 240 V 50 Hz
ENGLISH FRENCH SPANISH ENGLISH FRENCH SPANISH ENGLISH
37859-60 37859-61 37859-62 37859-60 37859-61 37859-62 37859-6037859-70 37859-71 37859-72 37859-70 37859-71 37859-72 37859-7038606-60 38606-61 38606-62 38606-60 38606-61 38606-62 38606-6038606-70 38606-71 38606-72 38606-70 38606-71 38606-72 38606-70
38607-60 38607-61 38607-62 38607-60 38607-61 38607-62 38607-6038607-70 38607-71 38607-72 38607-70 38607-71 38607-72 38607-7039562-60 TBE9 TBE 39562-60 TBE TBE 39562-6039562-70 TBE TBE 39562-70 TBE TBE 39562-7046603-00 46603-01 46603-02 46603-05 TBE 46603-07 TBE46609-00 46609-00 46609-00 46609-05 46609-05 46609-05 46609-0546610-00 46610-01 46610-02 46610-00 46610-01 46610-02 46610-0046611-00 46611-01 46611-02 46611-00 46611-01 46611-02 46611-0046612-00 46612-01 46612-02 46612-00 46612-01 46612-02 46612-0046612-10 46612-11 46612-12 46612-10 46612-11 46612-12 46612-1046613-00 46613-01 46613-02 46613-00 46613-01 46613-02 46613-0046613-10 46613-11 46613-12 46613-10 46613-11 46613-12 46613-1046614-00 46614-01 46614-02 46614-00 46614-01 46614-02 46614-0046614-10 46614-11 46614-12 46614-10 46614-11 46614-12 46614-1046615-00 46615-01 46615-02 46615-00 46615-01 46615-02 46615-00
46616-00 46616-01 46616-02 46616-00 46616-01 46616-02 46616-0046617-00 46617-01 46617-02 46617-00 46617-01 46617-02 46617-0046618-00 46618-01 46618-02 46618-00 46618-01 46618-02 46618-0046619-00 46619-01 46619-02 46619-05 TBE 46619-07 46619-0546620-00 46620-01 46620-02 46620-00 46620-01 46620-02 46620-0046621-00 TBE TBE 46621-00 TBE TBE 46621-0046622-00 TBE TBE 46622-00 TBE TBE 46622-0046623-00 TBE 46623-02 46623-00 TBE 46623-02 46623-0046630-00 46630-00 46630-00 46630-00 46630-00 46630-00 46630-0046630-10 46630-10 46630-10 46630-10 46630-10 46630-10 46630-1046631-00 46631-00 46631-00 46631-00 46631-00 46631-00 46631-0046631-10 46631-10 46631-10 46631-10 46631-10 46631-10 46631-1046631-20 46631-20 46631-20 46631-20 46631-20 46631-20 46631-2046631-30 46631-30 46631-30 46631-30 46631-30 46631-30 46631-3046632-00 46632-00 46632-00 46632-00 46632-00 46632-00 46632-0046632-10 46632-10 46632-10 46632-10 46632-10 46632-10 46632-1046632-20 46632-20 46632-20 46632-20 46632-20 46632-20 46632-2046640-00 46640-00 46640-00 46640-00 46640-00 46640-00 46640-0046640-10 46640-10 46640-10 46640-10 46640-10 46640-10 46640-1046640-20 46640-20 46640-20 46640-20 46640-20 46640-20 46640-2046640-30 46640-30 46640-30 46640-30 46640-30 46640-30 46640-3046641-00 46641-00 46641-00 46641-00 46641-00 46641-00 46641-0046641-10 46641-10 46641-10 46641-10 46641-10 46641-10 46641-1046641-20 46641-20 46641-20 46641-20 46641-20 46641-20 46641-2046641-30 46641-30 46641-30 46641-30 46641-30 46641-30 46641-3089292-60 TBE 89292-62 89292-60 TBE 89292-62 89292-6089292-70 TBE 89292-72 89292-70 TBE 89292-72 89292-70
Table 1. Equipment Ordering Numbers (cont'd)
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31
MODEL UTILIZATION CHART*
LEVEL
MANUAL
REQUIRED MODELS
LEVEL 1 LEVEL 2 LEVEL 3 LEVEL 4 LEVEL 5
46603-00
46609-00
46610-00
46611-00
46612-00
46613-00
46614-00
46630-00
46631-00
46612-10
46613-10
46615-00
46616-00
46630-10
46631-10
46614-10
46617-00
46618-00
46631-20
46619-00
46620-00
46631-30
46621-00
46622-00
46623-00
1
Introduction toMechanical DriveSystems
C C C C C C
Belt Drives 1 C C C C C C C
Chain Drives 1 C C C C C C C
Gear Drives 1 C C C C C C C
2
Belt Drives 2 C C C C C C C C C
Chain Drives 2 C C C C C C C C C
Alignment and Couplings C C C C C C C C C C
Lubrication C C C C C
3
Gear Drives 2 C C C C C C C
Bearings C C
Gaskets and Seals C
4
Clutches and Brakes C C C C C C C
Ball Screws and Linear
Bearings C C C C
5
Laser Alignment C C C C C C
Vibration Metering C C C C
Vibration Analysis C C C C C C C C
* This table does not include the optional tool packages, consumable components, and other optional equipment.
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MECHANICAL TRAINING SYSTEM
SERIES 46101
Reflecting Lab-Volt's commitment to high quality standards in product, design, development, production, installation, and service, our manufacturing and distributionfacility has received the ISO 9001 certification.