60147_ANEXO_NO._3.4._(1244_59-00-ITP-4142-01_0)
description
Transcript of 60147_ANEXO_NO._3.4._(1244_59-00-ITP-4142-01_0)
PROJECT : INGENIERÍA DETALLADA TRONCALES Y ESTACIÓN
CHICHIMENE 100KBOPD
CLIENT: ECOPETROL S.A.
INSPECTION AND TEST PLAN (ITP)
PROJECT No.
UNIT DOCUMENT
CODE SERIAL No. REV. SHEET
1244_59 00 ITP 4142 01 0 1 OF 20
- THE «ITP» IS A GUIDELINE DEFINING THE EXTENT OF CONTRACTOR AND OWNER/OWNER REPRESENTATIVE FOR ALL INSPECTION LEVELS - TYPE AND EXTENT OF TESTS SHALL COMPLY WITH CODES AND/OR ORDER SPECIFICATIONS
SOC-INGENIERÍA DETALLADA TRONCALES Y ESTACIÓN CHICHIMENE 100KBOPD CLIENT CODE: SOC-ON-3009-RM-ME-0033-R0
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EQUIPMENT DESCRIPTION: VAPOR RECOVERY UNIT
CRITICALITY RATING: INSPECTION LEVEL: 3 (complete unit) MR CODE: 1244_59-00-MR-4142-01
VENDOR: INSPECTION AUTHORITY:
REMARKS:
SCOPE
This Inspection and test plan is an engineering document which defines for each type of equipment:
The type and extent of Contractor and Owner/Owner Representative involvement in each phase of fabrication, control and testing requiring an inspection
The resulting Suppliers contractual obligations, in accordance with applicable Project General Purchase Conditions
Note: The inspection and test plan of ECOPETROL S.A. may under no circumstances be used as a substitute for the Suppliers Quality Control Plan
DEFINITION OF ECOPETROL S.A. INVOLVEMENT
The nature of ECOPETROL S.A. involvement is indicated against each activity of fabrication and testing by means of the letters, H, W and R the meaning of which is the following:
H: (Hold) Point
The Supplier cannot carry out the specified controls and tests without Inspector attendance.
Consequently, the attendance to witnessing is mandatory. The Supplier must notify ECOPETROL S.A. by fax of the dedicated inspection activity at least fifteen (15) days in advance.
The Supplier cannot deviate from this rule unless written approval has been given by involved operating center.
W: (Witness)
The Supplier must notify to ECOPETROL S.A. of the dedicated inspection activity at least fifteen (15) days in advance. ECOPETROL S.A. representative witnessing is not mandatory, but optional. When a percentage value is indicated (i.e. W 10%) the inspection activities will be witnessed on spot basis as per percentage indicated.
If ECOPETROL S.A. representative do not elect to be present, the Supplier may proceed with his own inspection, provided controls and tests records are made available to Inspector for review.
R: (Review) - Review of Documents
The Supplier has either to submit to Inspector for comments the documents required prior to the performance of the dedicated activity or to transmit or make available for the review of Inspector the results of the controls and tests conducted, as the case may be.
SUPPLIER’S FABRICATION AND QUALITY CONTROL PLAN
The Supplier must issue a Fabrication and Quality Control Plan for each equipment.
The Supplier’s Fabrication and Quality Control Plan is a document which defines in a chronological manner the list of the operations of fabrication, controls and tests in accordance with his own “know-how” and with the requirements specified in Material Requisition.
Following information shall be clearly specified against each operation:
- Reference documents (drawings, procedures, etc.)
- Acceptance criteria (code, etc.)
- Recording documents for controls and tests
- Involvement of the Quality Control department of the Supplier and/or his subsupplier
This Supplier’s Fabrication and Quality Control Plan will have to include all inspection activities defined in Inspection and Test Plan as well as all inspection activities scheduled by the Independent Inspection Authority and/or the Client
For equipment of inspection levels 1, 2 and 3, the Supplier’s Fabrication and Quality Control Plan will have to be submitted compulsory
to ECOPETROL S.A. for comments before the pre-inspection meeting is held. The inspection levels are follows: 1. With highest exigency 2. With high exigency 3. With normal exigency 4. With medium exigency
5. With low exigency.
INSPECTION RELEASE CERTIFICATE
This document issued by ECOPETROL S.A. inspector, permits the Vendor to proceed with the packing and to notify the shipment
0 07-JUL-2011 H. AGUILERA D. OLAYA A. MATTEUCCI REV. DATE PREPARED BY CHECKED BY AUTHORIZED BY
DOCUMENT REVISIONS
ITP
/ R
EV
.2
PROJECT : INGENIERÍA DETALLADA TRONCALES Y ESTACIÓN
CHICHIMENE 100KBOPD
CLIENT: ECOPETROL S.A.
INSPECTION AND TEST PLAN (ITP)
PROJECT No.
UNIT DOCUMENT
CODE SERIAL No. REV. SHEET
1244_59 00 ITP 4142 01 0 2 OF 20
- THE «ITP» IS A GUIDELINE DEFINING THE EXTENT OF CONTRACTOR AND OWNER/OWNER REPRESENTATIVE FOR ALL INSPECTION LEVELS - TYPE AND EXTENT OF TESTS SHALL COMPLY WITH CODES AND/OR ORDER SPECIFICATIONS
SOC-INGENIERÍA DETALLADA TRONCALES Y ESTACIÓN CHICHIMENE 100KBOPD CLIENT CODE: SOC-ON-3009-RM-ME-0033-R0
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CLASS:
VAPOR RECOVERY
UNIT
TYPE: COMPLETE UNIT
MR: MR-4142-01
INSPECTION
LEVEL
A C T I V I T I E S
1 2 3 4 5 REQ.
OF
CERTIF.
APPLICABLE DOCUMENTS STAGE
D E S C R I P T I O N AND REMARKS
BE
FO
RE
FA
BR
ICA
TIO
N
Preinspection meeting
H
H
H
H
-
Sub-orders check R R R R - For main activities and materials with all technical attachments.
Sub order components inspection
W W R R - To verify the correct tagging against certificates, surface conditions, thickness etc.
DU
RIN
G
FA
BR
ICA
TIO
N
Inspection level of components
Compressor See sheet 3 3 Centrifugal Pumps See sheet 7 3 Vessels See sheet 11 3 LV electric motors See sheet 12 4 Air Coolers (Tube bundles and headers) See sheet 13 3 Air Coolers (fans) See sheet 14 4 Structural components See sheet 15 3 Instruments See sheet 16 4 Control system See sheet 17 3 Instrument cables and Junction boxes See sheet 18 3 Start / stop panels See sheet 19 3 Piping components See sheet 20 3
FIN
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TE
ST
Mechanical and electrical operation tests
H H H W YES For the complete unit
Visual inspection H W W W YES As built drawing must be provided Hydrostatic test H H R W YES Nameplate and tagging check W W W R - A copy to be included in the Quality
Control Manufacturer Dossier Surface preparation and painting check W W R R YES
DO
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NT
AT
ION
Quality Control Manufacturer Dossier H H H H H As per ECOPETROL standard
PROJECT : INGENIERÍA DETALLADA TRONCALES Y ESTACIÓN
CHICHIMENE 100KBOPD
CLIENT: ECOPETROL S.A.
INSPECTION AND TEST PLAN (ITP)
PROJECT No.
UNIT DOCUMENT
CODE SERIAL No. REV. SHEET
1244_59 00 ITP 4142 01 0 3 OF 20
- THE «ITP» IS A GUIDELINE DEFINING THE EXTENT OF CONTRACTOR AND OWNER/OWNER REPRESENTATIVE FOR ALL INSPECTION LEVELS - TYPE AND EXTENT OF TESTS SHALL COMPLY WITH CODES AND/OR ORDER SPECIFICATIONS
SOC-INGENIERÍA DETALLADA TRONCALES Y ESTACIÓN CHICHIMENE 100KBOPD CLIENT CODE: SOC-ON-3009-RM-ME-0033-R0
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CIR
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CLASS:
COMPRESSOR FOR
VRU
TYPE: ASSEMBLED UNIT
MR: MR-4142-01
INSPECTION
LEVEL
A C T I V I T I E S
1 2 3 4 5 REQ.
OF
CERTIF.
APPLICABLE DOCUMENTS STAGE
D E S C R I P T I O N AND REMARKS
BE
FO
RE
FA
BR
ICA
TIO
N
Suborders check R R R R R - For main materials and/or activities
complete with all the technical attachments
DU
RIN
G
FA
BR
ICA
TIO
N
Inspection level of components
Compressor See sheet 4 3 Air coolers See sheet 13 3 Lube Oil System See sheet 5 3 Instruments See sheet 16 4 Oil Pumps See sheet 6 4 Electric motors See sheet 12 4 Pressure Vessels / Filters See sheet 11 3
FIN
AL
TE
ST
Visual and dimensional check (Assembled unit)
H H R R YES Inspection report (Mfr Std)
Instrumentation Functional Test (Assembled)
H R R R R YES Inspection report (Mfr Std)
Area classified Certificate H R R R R YES (if any) For all electrical components Nameplate and Tagging check H H R R - For all components – instruments
included. Inspection report (Mfr Std) Conduits, cables and instrumentation Assembled.
W W R R - Inspection report (Mfr Std)
DO
CU
ME
NT
AT
ION
Quality control manufacturing dossier H H H - As per ECOPETROL standard
PROJECT : INGENIERÍA DETALLADA TRONCALES Y ESTACIÓN
CHICHIMENE 100KBOPD
CLIENT: ECOPETROL S.A.
INSPECTION AND TEST PLAN (ITP)
PROJECT No.
UNIT DOCUMENT
CODE SERIAL No. REV. SHEET
1244_59 00 ITP 4142 01 0 4 OF 20
- THE «ITP» IS A GUIDELINE DEFINING THE EXTENT OF CONTRACTOR AND OWNER/OWNER REPRESENTATIVE FOR ALL INSPECTION LEVELS - TYPE AND EXTENT OF TESTS SHALL COMPLY WITH CODES AND/OR ORDER SPECIFICATIONS
SOC-INGENIERÍA DETALLADA TRONCALES Y ESTACIÓN CHICHIMENE 100KBOPD CLIENT CODE: SOC-ON-3009-RM-ME-0033-R0
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D A
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CIR
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ES
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UC
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Y/O
CIR
CU
LA
DO
SIN
SU
AU
TO
RIZ
AC
IÓN
CLASS:
COMPRESSOR FOR
VRU
TYPE: COMPRESSOR
MR: MR-4142-01
INSPECTION
LEVEL
A C T I V I T I E S
1 2 3 4 5 REQ.
OF
CERTIF.
APPLICABLE DOCUMENTS STAGE
D E S C R I P T I O N AND REMARKS
BE
FO
RE
FA
BR
ICA
TIO
N
Welders and N.D.E. operators qualifications
R R R R R YES
Welding key form and welders qualifications
R R R R R YES
Material test certificates R R R R R YES Type EN 10204-3.1 for Casing, Cover, Shaft, rotor. Compliance certificates for other components.
WPS / PQR and Welding maps check R R R R R YES
DU
RIN
G
FA
BR
ICA
TIO
N
Weld repairs (if any) W R R R R YES To be recorded. Location map is
requested Intermediate N.D.E. W R R R R YES On shop welding including repairs Post weld heat treatment R R R R R YES If any – Recorded chart Final N.D.E. W W R R R YES
- Liquid Penetrant examination - Ultrasonic examination
W W R R R YES Casing / Rotors.
W W R R R YES Wall thickness check W W R R R YES
FIN
AL
TE
ST
Hydrostatic test H W R R R YES As per API applicable code Dynamic balancing test -Rotor W W R R R YES As per API applicable code Mechanical run H W R R R YES As per API applicable code
Performance test H W R R R YES As per API applicable code Nameplates and tagging check W W R R R YES For all components including instruments Visual check W W R R R YES Dimensional check W W R R R YES Mfr Std report Surface preparation W R R R R YES Mfr Std report Painting check W W R R R YES Mfr Std report Packing Inspection W W R R R YES Mfr Std report
DO
CU
ME
NT
AT
ION
Quality control manufacturing dossier H H H H H As per ECOPETROL standard
PROJECT : INGENIERÍA DETALLADA TRONCALES Y ESTACIÓN
CHICHIMENE 100KBOPD
CLIENT: ECOPETROL S.A.
INSPECTION AND TEST PLAN (ITP)
PROJECT No.
UNIT DOCUMENT
CODE SERIAL No. REV. SHEET
1244_59 00 ITP 4142 01 0 5 OF 20
- THE «ITP» IS A GUIDELINE DEFINING THE EXTENT OF CONTRACTOR AND OWNER/OWNER REPRESENTATIVE FOR ALL INSPECTION LEVELS - TYPE AND EXTENT OF TESTS SHALL COMPLY WITH CODES AND/OR ORDER SPECIFICATIONS
SOC-INGENIERÍA DETALLADA TRONCALES Y ESTACIÓN CHICHIMENE 100KBOPD CLIENT CODE: SOC-ON-3009-RM-ME-0033-R0
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D A
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CIR
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AT
ION
ES
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DO
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O,
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PR
OD
UC
IDO
Y/O
CIR
CU
LA
DO
SIN
SU
AU
TO
RIZ
AC
IÓN
CLASS:
COMPRESSOR FOR
VRU
TYPE: LUBE OIL SYSTEM
MR: MR-4142-01
INSPECTION
LEVEL
A C T I V I T I E S
1 2 3 4 5 REQ.
OF
CERTIF.
APPLICABLE DOCUMENTS STAGE
D E S C R I P T I O N AND REMARKS
BE
FO
RE
FA
BR
ICA
TIO
N
DU
RIN
G
FA
BR
ICA
TIO
N
Inspection level of components
Piping components and prefabrication See sheet 20 3 Instruments See sheet 16 4 Oil Pumps (if any) See sheet 6 4
FIN
AL
TE
ST
Operational run test composed of: - Cleanliness - run - Check controls - Aux. Pump operation (if any)
H R R R YES Mfr Std.
Tagging check W R - For all components - instruments included Visual and Dimensional check W R R YES Mfr Report. Surface Preparation and drawing. W R R YES Painting Result report
DO
CU
ME
NT
AT
ION
Quality control manufacturing dossier H H H H H As per ECOPETROL standard
PROJECT : INGENIERÍA DETALLADA TRONCALES Y ESTACIÓN
CHICHIMENE 100KBOPD
CLIENT: ECOPETROL S.A.
INSPECTION AND TEST PLAN (ITP)
PROJECT No.
UNIT DOCUMENT
CODE SERIAL No. REV. SHEET
1244_59 00 ITP 4142 01 0 6 OF 20
- THE «ITP» IS A GUIDELINE DEFINING THE EXTENT OF CONTRACTOR AND OWNER/OWNER REPRESENTATIVE FOR ALL INSPECTION LEVELS - TYPE AND EXTENT OF TESTS SHALL COMPLY WITH CODES AND/OR ORDER SPECIFICATIONS
SOC-INGENIERÍA DETALLADA TRONCALES Y ESTACIÓN CHICHIMENE 100KBOPD CLIENT CODE: SOC-ON-3009-RM-ME-0033-R0
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OC
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EN
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OP
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, R
EP
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DU
CE
D A
ND
/OR
CIR
CU
LA
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D W
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OU
T A
UT
HO
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AT
ION
ES
TE
DO
CU
ME
NT
O E
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PIE
DA
D D
E T
IPIE
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A Y
NO
DE
BE
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R C
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O,
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PR
OD
UC
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Y/O
CIR
CU
LA
DO
SIN
SU
AU
TO
RIZ
AC
IÓN
CLASS:
COMPRESSOR FOR
VRU
TYPE: OIL PUMPS
MR: MR-4142-01
INSPECTION
LEVEL
A C T I V I T I E S
1 2 3 4 5 REQ.
OF
CERTIF.
APPLICABLE DOCUMENTS STAGE
D E S C R I P T I O N AND REMARKS
BE
FO
RE
FA
BR
ICA
TIO
N
Material certificates R R R R YES Pressure casing, Rotor and shaft.
Mfr Std.
DU
RIN
G
FA
BR
ICA
TIO
N
Casing pressure test W R R R YES Mfr Procedure
FIN
AL
TE
ST
Performance test W W R R YES Mfr Procedure Packing Inspection ( Include Visual check / Dimensional check)
W W R YES Check List – Mfr Std
W W R - Surface preparation and painting W W R YES Painting result Report
DO
CU
ME
NT
AT
ION
Quality control manufacturing dossier H H H H H As per ECOPETROL standard
PROJECT : INGENIERÍA DETALLADA TRONCALES Y ESTACIÓN
CHICHIMENE 100KBOPD
CLIENT: ECOPETROL S.A.
INSPECTION AND TEST PLAN (ITP)
PROJECT No.
UNIT DOCUMENT
CODE SERIAL No. REV. SHEET
1244_59 00 ITP 4142 01 0 7 OF 20
- THE «ITP» IS A GUIDELINE DEFINING THE EXTENT OF CONTRACTOR AND OWNER/OWNER REPRESENTATIVE FOR ALL INSPECTION LEVELS - TYPE AND EXTENT OF TESTS SHALL COMPLY WITH CODES AND/OR ORDER SPECIFICATIONS
SOC-INGENIERÍA DETALLADA TRONCALES Y ESTACIÓN CHICHIMENE 100KBOPD CLIENT CODE: SOC-ON-3009-RM-ME-0033-R0
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OP
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, R
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D A
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/OR
CIR
CU
LA
TE
D W
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OU
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UT
HO
RIZ
AT
ION
ES
TE
DO
CU
ME
NT
O E
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PIE
DA
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E T
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L S
A Y
NO
DE
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R C
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O,
RE
PR
OD
UC
IDO
Y/O
CIR
CU
LA
DO
SIN
SU
AU
TO
RIZ
AC
IÓN
CLASS:
CENTRIFUGAL PUMP
FOR VRU
TYPE: ASSEMBLED UNIT
MR: MR-4142-01
INSPECTION
LEVEL
A C T I V I T I E S
1 2 3 4 5 REQ.
OF
CERTIF.
APPLICABLE DOCUMENTS STAGE
D E S C R I P T I O N AND REMARKS
BE
FO
RE
FA
BR
ICA
TIO
N
- Suborders check R - For main materials and/or activities
complete with all the technical attachments
Inspection of sub-ordered components R - See pertinent sheets N.D.E. on raw materials R YES If required
DU
RIN
G
FA
BR
ICA
TIO
N
Inspection level of components
Centrifugal Pump See sheet 8 3 Instruments See sheet 16 4 Piping components See sheet 20 3 Coupling See sheet 9 4 L.V. Electric Motors See sheet 12 4 Base plate See sheet 10 4 Vessels (FOR API PLAN) See sheet 11 3
FIN
AL
TE
ST
Visual check W - Dimensional check W - Surface preparation/Painting check R YES
DO
CU
ME
NT
AT
ION
Quality control manufacturing dossier H - As per ECOPETROL standard
PROJECT : INGENIERÍA DETALLADA TRONCALES Y ESTACIÓN
CHICHIMENE 100KBOPD
CLIENT: ECOPETROL S.A.
INSPECTION AND TEST PLAN (ITP)
PROJECT No.
UNIT DOCUMENT
CODE SERIAL No. REV. SHEET
1244_59 00 ITP 4142 01 0 8 OF 20
- THE «ITP» IS A GUIDELINE DEFINING THE EXTENT OF CONTRACTOR AND OWNER/OWNER REPRESENTATIVE FOR ALL INSPECTION LEVELS - TYPE AND EXTENT OF TESTS SHALL COMPLY WITH CODES AND/OR ORDER SPECIFICATIONS
SOC-INGENIERÍA DETALLADA TRONCALES Y ESTACIÓN CHICHIMENE 100KBOPD CLIENT CODE: SOC-ON-3009-RM-ME-0033-R0
TH
IS D
OC
UM
EN
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RT
Y O
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L S
A I
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AY
NO
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OP
IED
, R
EP
RO
DU
CE
D A
ND
/OR
CIR
CU
LA
TE
D W
ITH
OU
T A
UT
HO
RIZ
AT
ION
ES
TE
DO
CU
ME
NT
O E
S P
RO
PIE
DA
D D
E T
IPIE
L S
A Y
NO
DE
BE
SE
R C
OP
IAD
O,
RE
PR
OD
UC
IDO
Y/O
CIR
CU
LA
DO
SIN
SU
AU
TO
RIZ
AC
IÓN
CLASS:
CENTRIFUGAL PUMP
FOR VRU
TYPE: CENTRIFUGAL PUMP
MR: MR-4142-01
INSPECTION
LEVEL
A C T I V I T I E S
1 2 3 4 5 REQ.
OF
CERTIF.
APPLICABLE DOCUMENTS STAGE
D E S C R I P T I O N AND REMARKS
BE
FO
RE
FA
BR
ICA
TIO
N
Sub orders check R - For main materials and/or activities
complete with all the technical attachments
Welders qualifications R YES Material test certificates (CMTR) R YES Type EN 10204-3.1 for Casing, Impeller,
stuffing box, shaft, shaft sleeve and wear rings. Compliance certificates for other components
WPS / PQR and Welding maps check R YES
DU
RIN
G
FA
BR
ICA
TIO
N
Weld repairs (if any) R YES To be recorded. Location map is
requested Post weld heat treatment R YES If any - Recorded chart is requested N.D.E. - Dye Penetrant for casing R YES - Radiographic Examination and Liquid Penetrant for Casting.
R YES
- Magnetic Particle and Liquid Penetrant for Connections
R YES
FIN
AL
TE
ST
Hydraulic Pressure test – (API-610). R YES Pressure value and holding time to be
certified. At 1.5 time the M.A.W.P. Shaft and impellers dynamic balancing R YES If required by code Performance running test – (API-610). R YES Visual check W - During final inspection check Nameplate check W - During final inspection check Dimensional check W - During final inspection check Surface preparation/Painting check R YES
DO
CU
ME
NT
AT
ION
Quality control manufacturing dossier H - As per ECOPETROL standard
PROJECT : INGENIERÍA DETALLADA TRONCALES Y ESTACIÓN
CHICHIMENE 100KBOPD
CLIENT: ECOPETROL S.A.
INSPECTION AND TEST PLAN (ITP)
PROJECT No.
UNIT DOCUMENT
CODE SERIAL No. REV. SHEET
1244_59 00 ITP 4142 01 0 9 OF 20
- THE «ITP» IS A GUIDELINE DEFINING THE EXTENT OF CONTRACTOR AND OWNER/OWNER REPRESENTATIVE FOR ALL INSPECTION LEVELS - TYPE AND EXTENT OF TESTS SHALL COMPLY WITH CODES AND/OR ORDER SPECIFICATIONS
SOC-INGENIERÍA DETALLADA TRONCALES Y ESTACIÓN CHICHIMENE 100KBOPD CLIENT CODE: SOC-ON-3009-RM-ME-0033-R0
TH
IS D
OC
UM
EN
T I
S P
RO
PE
RT
Y O
F T
IPIE
L S
A I
T M
AY
NO
T B
E C
OP
IED
, R
EP
RO
DU
CE
D A
ND
/OR
CIR
CU
LA
TE
D W
ITH
OU
T A
UT
HO
RIZ
AT
ION
ES
TE
DO
CU
ME
NT
O E
S P
RO
PIE
DA
D D
E T
IPIE
L S
A Y
NO
DE
BE
SE
R C
OP
IAD
O,
RE
PR
OD
UC
IDO
Y/O
CIR
CU
LA
DO
SIN
SU
AU
TO
RIZ
AC
IÓN
CLASS:
CENTRIFUGAL PUMP
FOR VRU
TYPE: COUPLING
MR: MR-4142-01
INSPECTION
LEVEL
A C T I V I T I E S
1 2 3 4 5 REQ.
OF
CERTIF.
APPLICABLE DOCUMENTS STAGE
D E S C R I P T I O N AND REMARKS
BE
FO
RE
FA
BR
ICA
TIO
N
Material test certificates R YES Conformance certificates
DU
RIN
G
FA
BR
ICA
TIO
N
FIN
AL
TE
ST
Coupling Dynamic Balancing R YES According to ISO G 6.3 Visual check W - During final Insp. @ pump mfr. W.S. Dimensional check W - During final Insp. @ pump mfr. W.S.
DO
CU
ME
NT
AT
ION
Quality control manufacturing dossier H - As per ECOPETROL standard
PROJECT : INGENIERÍA DETALLADA TRONCALES Y ESTACIÓN
CHICHIMENE 100KBOPD
CLIENT: ECOPETROL S.A.
INSPECTION AND TEST PLAN (ITP)
PROJECT No.
UNIT DOCUMENT
CODE SERIAL No. REV. SHEET
1244_59 00 ITP 4142 01 0 10 OF 20
- THE «ITP» IS A GUIDELINE DEFINING THE EXTENT OF CONTRACTOR AND OWNER/OWNER REPRESENTATIVE FOR ALL INSPECTION LEVELS - TYPE AND EXTENT OF TESTS SHALL COMPLY WITH CODES AND/OR ORDER SPECIFICATIONS
SOC-INGENIERÍA DETALLADA TRONCALES Y ESTACIÓN CHICHIMENE 100KBOPD CLIENT CODE: SOC-ON-3009-RM-ME-0033-R0
TH
IS D
OC
UM
EN
T I
S P
RO
PE
RT
Y O
F T
IPIE
L S
A I
T M
AY
NO
T B
E C
OP
IED
, R
EP
RO
DU
CE
D A
ND
/OR
CIR
CU
LA
TE
D W
ITH
OU
T A
UT
HO
RIZ
AT
ION
ES
TE
DO
CU
ME
NT
O E
S P
RO
PIE
DA
D D
E T
IPIE
L S
A Y
NO
DE
BE
SE
R C
OP
IAD
O,
RE
PR
OD
UC
IDO
Y/O
CIR
CU
LA
DO
SIN
SU
AU
TO
RIZ
AC
IÓN
CLASS:
CENTRIFUGAL PUMP
FOR VRU
TYPE: BASE PLATE
MR: MR-4142-01
INSPECTION
LEVEL
A C T I V I T I E S
1 2 3 4 5 REQ.
OF
CERTIF.
APPLICABLE DOCUMENTS STAGE
D E S C R I P T I O N AND REMARKS
BE
FO
RE
FA
BR
ICA
TIO
N
Welders qualifications R YES Material test certificates R YES Conformance certificates WPS / PQR and Welding maps check R YES
DU
RIN
G
FA
BR
ICA
TIO
N
FIN
AL
TE
ST
Visual check W During final Insp. @ pump mfr. W.S. Dimensional check W During final Insp. @ pump mfr. W.S.
DO
CU
ME
NT
AT
ION
Quality control manufacturing dossier H - As per ECOPETROL standard
PROJECT : INGENIERÍA DETALLADA TRONCALES Y ESTACIÓN
CHICHIMENE 100KBOPD
CLIENT: ECOPETROL S.A.
INSPECTION AND TEST PLAN (ITP)
PROJECT No.
UNIT DOCUMENT
CODE SERIAL No. REV. SHEET
1244_59 00 ITP 4142 01 0 11 OF 20
- THE «ITP» IS A GUIDELINE DEFINING THE EXTENT OF CONTRACTOR AND OWNER/OWNER REPRESENTATIVE FOR ALL INSPECTION LEVELS - TYPE AND EXTENT OF TESTS SHALL COMPLY WITH CODES AND/OR ORDER SPECIFICATIONS
SOC-INGENIERÍA DETALLADA TRONCALES Y ESTACIÓN CHICHIMENE 100KBOPD CLIENT CODE: SOC-ON-3009-RM-ME-0033-R0
TH
IS D
OC
UM
EN
T I
S P
RO
PE
RT
Y O
F T
IPIE
L S
A I
T M
AY
NO
T B
E C
OP
IED
, R
EP
RO
DU
CE
D A
ND
/OR
CIR
CU
LA
TE
D W
ITH
OU
T A
UT
HO
RIZ
AT
ION
ES
TE
DO
CU
ME
NT
O E
S P
RO
PIE
DA
D D
E T
IPIE
L S
A Y
NO
DE
BE
SE
R C
OP
IAD
O,
RE
PR
OD
UC
IDO
Y/O
CIR
CU
LA
DO
SIN
SU
AU
TO
RIZ
AC
IÓN
CLASS:
VAPOR RECOVERY
UNIT
TYPE: CARBON STEEL VESSELS
MR: MR-4142-01
INSPECTION
LEVEL
A C T I V I T I E S
1 2 3 4 5 REQ.
OF
CERTIF.
APPLICABLE DOCUMENTS STAGE
D E S C R I P T I O N AND REMARKS
BE
FO
RE
FA
BR
ICA
TIO
N
Preinspection meeting H Suborders check R - For main materials and/or activities
complete with all the technical attachments.
Check of WPS, PQR R YES Welders and N.D.E. operators qualifications
R YES
Welding consumable certificates check R YES Impact test certify if any. Material test certificates check (Impact test if any)
R YES Type EN 10204-3.1 minimum for main components
Inspection of sub-ordered components - To verify correct marking against certificates, surface condition, thickness, etc.
NDE on raw materials R YES If required
DU
RIN
G
FA
BR
ICA
TIO
N
Internal and external visual and dimensional check
R YES Before PWHT
MT or PT for all welds and temporary welded area after ground off
R YES ASME code, NDE procedures
Intermediate NDE (If any) R YES Post weld heat treatment check (if any) R YES Recorded chart X-Rays inspection of butt-welds R YES Film review - Location map is requested Final NDE R YES Hardness test of welds R YES If specified Check of identification Marking to the record
R YES
Weld repairs (if any) R To be recorded
FIN
AL
TE
ST
Overall visual and dimensional check of vessel.
R YES Internal side of welds ground smooth as built sketch to be provided.
Pneumatic test R YES For reinforcing pads(if any) Hydraulic test R YES Check of cleaning and dryness R YES Check of gasket surface R -
Nameplate check R - Copy on the QCMD Surface preparation/painting check R YES Loose materials check R YES To check correspondence and quantity of
loose materials as spares, internals (if not installed) etc.
DO
CU
ME
NT
AT
ION
Quality Control Manufacturing dossier H - As per ECOPETROL standard
PROJECT : INGENIERÍA DETALLADA TRONCALES Y ESTACIÓN
CHICHIMENE 100KBOPD
CLIENT: ECOPETROL S.A.
INSPECTION AND TEST PLAN (ITP)
PROJECT No.
UNIT DOCUMENT
CODE SERIAL No. REV. SHEET
1244_59 00 ITP 4142 01 0 12 OF 20
- THE «ITP» IS A GUIDELINE DEFINING THE EXTENT OF CONTRACTOR AND OWNER/OWNER REPRESENTATIVE FOR ALL INSPECTION LEVELS - TYPE AND EXTENT OF TESTS SHALL COMPLY WITH CODES AND/OR ORDER SPECIFICATIONS
SOC-INGENIERÍA DETALLADA TRONCALES Y ESTACIÓN CHICHIMENE 100KBOPD CLIENT CODE: SOC-ON-3009-RM-ME-0033-R0
TH
IS D
OC
UM
EN
T I
S P
RO
PE
RT
Y O
F T
IPIE
L S
A I
T M
AY
NO
T B
E C
OP
IED
, R
EP
RO
DU
CE
D A
ND
/OR
CIR
CU
LA
TE
D W
ITH
OU
T A
UT
HO
RIZ
AT
ION
ES
TE
DO
CU
ME
NT
O E
S P
RO
PIE
DA
D D
E T
IPIE
L S
A Y
NO
DE
BE
SE
R C
OP
IAD
O,
RE
PR
OD
UC
IDO
Y/O
CIR
CU
LA
DO
SIN
SU
AU
TO
RIZ
AC
IÓN
CLASS:
VAPOR RECOVERY
UNIT
TYPE: L.V. ELECTRIC MOTORS
MR: MR-4142-01
INSPECTION
LEVEL
A C T I V I T I E S
1 2 3 4 5 REQ.
OF
CERTIF.
APPLICABLE DOCUMENTS STAGE
D E S C R I P T I O N AND REMARKS
BE
FO
RE
FA
BR
ICA
TIO
N
Material test certificates R R R YES At least compliance certificates Manufacturer and mechanical protection degree certificates
R R R YES Issued by Vendor (conformity, quality, internal tests, etc.)
DU
RIN
G
FA
BR
ICA
TIO
N
FIN
AL
TE
ST
Prototype test R R R YES Certificate as per IEEE Std 841 Routine test: R R R YES As per IEEE Std 841 Visual check W R - Dimensional check W R - Include Junction Boxes entries
dimensions Name plate check W R -
DO
CU
ME
NT
AT
ION
Quality control manufacturing dossier H H H H H - As per ECOPETROL standard
PROJECT : INGENIERÍA DETALLADA TRONCALES Y ESTACIÓN
CHICHIMENE 100KBOPD
CLIENT: ECOPETROL S.A.
INSPECTION AND TEST PLAN (ITP)
PROJECT No.
UNIT DOCUMENT
CODE SERIAL No. REV. SHEET
1244_59 00 ITP 4142 01 0 13 OF 20
- THE «ITP» IS A GUIDELINE DEFINING THE EXTENT OF CONTRACTOR AND OWNER/OWNER REPRESENTATIVE FOR ALL INSPECTION LEVELS - TYPE AND EXTENT OF TESTS SHALL COMPLY WITH CODES AND/OR ORDER SPECIFICATIONS
SOC-INGENIERÍA DETALLADA TRONCALES Y ESTACIÓN CHICHIMENE 100KBOPD CLIENT CODE: SOC-ON-3009-RM-ME-0033-R0
TH
IS D
OC
UM
EN
T I
S P
RO
PE
RT
Y O
F T
IPIE
L S
A I
T M
AY
NO
T B
E C
OP
IED
, R
EP
RO
DU
CE
D A
ND
/OR
CIR
CU
LA
TE
D W
ITH
OU
T A
UT
HO
RIZ
AT
ION
ES
TE
DO
CU
ME
NT
O E
S P
RO
PIE
DA
D D
E T
IPIE
L S
A Y
NO
DE
BE
SE
R C
OP
IAD
O,
RE
PR
OD
UC
IDO
Y/O
CIR
CU
LA
DO
SIN
SU
AU
TO
RIZ
AC
IÓN
CLASS:
VAPOR RECOVERY
UNIT
TYPE: AIR COOLERS (TUBE BUNDLES AND HEADERS)
MR: MR-4142-01
INSPECTION
LEVEL
A C T I V I T I E S
1 2 3 4 5 REQ.
OF
CERTIF.
APPLICABLE DOCUMENTS STAGE
D E S C R I P T I O N AND REMARKS
BE
FO
RE
FA
BR
ICA
TIO
N
Material test certificates R YES Type EN-10204 3.1 minimum for main
components
DU
RIN
G
FA
BR
ICA
TIO
N
Internal and external visual and dimensional check
R YES Before PWHT
MT or PT for all welds and temporary welded area after ground off
R YES ASME code, NDE procedures
Intermediate NDE (If any) R YES Post weld heat treatment check (if any) R YES Recorded chart X-Rays inspection of butt-welds R YES Film review - Location map is requested Final NDE R YES Hardness test of welds R YES If specified Check of identification Marking to the record
R YES
Weld repairs (if any) R To be recorded
FIN
AL
TE
ST
Overall visual and dimensional check W YES Internal side of welds ground smooth as
built sketch to be provided. Pneumatic test R YES For reinforcing pads(if any) Hydraulic test R YES Check of cleaning and dryness R YES Check of gasket surface R - Nameplate check R - Copy on the QCMD Surface preparation/painting check R YES Loose materials check R YES To check correspondence and quantity of
loose materials as spares, internals (if not installed) etc.
DO
CU
ME
NT
AT
ION
Quality control manufacturing dossier H H H H H - As per ECOPETROL standard
PROJECT : INGENIERÍA DETALLADA TRONCALES Y ESTACIÓN
CHICHIMENE 100KBOPD
CLIENT: ECOPETROL S.A.
INSPECTION AND TEST PLAN (ITP)
PROJECT No.
UNIT DOCUMENT
CODE SERIAL No. REV. SHEET
1244_59 00 ITP 4142 01 0 14 OF 20
- THE «ITP» IS A GUIDELINE DEFINING THE EXTENT OF CONTRACTOR AND OWNER/OWNER REPRESENTATIVE FOR ALL INSPECTION LEVELS - TYPE AND EXTENT OF TESTS SHALL COMPLY WITH CODES AND/OR ORDER SPECIFICATIONS
SOC-INGENIERÍA DETALLADA TRONCALES Y ESTACIÓN CHICHIMENE 100KBOPD CLIENT CODE: SOC-ON-3009-RM-ME-0033-R0
TH
IS D
OC
UM
EN
T I
S P
RO
PE
RT
Y O
F T
IPIE
L S
A I
T M
AY
NO
T B
E C
OP
IED
, R
EP
RO
DU
CE
D A
ND
/OR
CIR
CU
LA
TE
D W
ITH
OU
T A
UT
HO
RIZ
AT
ION
ES
TE
DO
CU
ME
NT
O E
S P
RO
PIE
DA
D D
E T
IPIE
L S
A Y
NO
DE
BE
SE
R C
OP
IAD
O,
RE
PR
OD
UC
IDO
Y/O
CIR
CU
LA
DO
SIN
SU
AU
TO
RIZ
AC
IÓN
CLASS:
VAPOR RECOVERY
UNIT
TYPE: AIR COOLERS (FANS)
MR: MR-4142-01
INSPECTION
LEVEL
A C T I V I T I E S
1 2 3 4 5 REQ.
OF
CERTIF.
APPLICABLE DOCUMENTS STAGE
D E S C R I P T I O N AND REMARKS
BE
FO
RE
FA
BR
ICA
TIO
N
Material test certificates R YES Type EN-10204 3.1 minimum for shaft
and blades
DU
RIN
G
FA
BR
ICA
TIO
N
FIN
AL
TE
ST
Static balance of fan blades R YES Stamp the master blades Visual check W - Dimensional Check W YES Nameplate and tagging check of hubs and blades one by one
W YES Item number is a must
Dynamic balance of hub R YES Bearing lubrication check (spot basis) R YES Open one bearing to check lubrication
inlet with inner groove. Check bearing in accordance with approved drawings
Dimensional check of diameter of fan ring
R YES Max. out of roundness 1% of diameter. It is mandatory for one ring diameter type
DO
CU
ME
NT
AT
ION
Quality control manufacturing dossier H H H H H - As per ECOPETROL standard
PROJECT : INGENIERÍA DETALLADA TRONCALES Y ESTACIÓN
CHICHIMENE 100KBOPD
CLIENT: ECOPETROL S.A.
INSPECTION AND TEST PLAN (ITP)
PROJECT No.
UNIT DOCUMENT
CODE SERIAL No. REV. SHEET
1244_59 00 ITP 4142 01 0 15 OF 20
- THE «ITP» IS A GUIDELINE DEFINING THE EXTENT OF CONTRACTOR AND OWNER/OWNER REPRESENTATIVE FOR ALL INSPECTION LEVELS - TYPE AND EXTENT OF TESTS SHALL COMPLY WITH CODES AND/OR ORDER SPECIFICATIONS
SOC-INGENIERÍA DETALLADA TRONCALES Y ESTACIÓN CHICHIMENE 100KBOPD CLIENT CODE: SOC-ON-3009-RM-ME-0033-R0
TH
IS D
OC
UM
EN
T I
S P
RO
PE
RT
Y O
F T
IPIE
L S
A I
T M
AY
NO
T B
E C
OP
IED
, R
EP
RO
DU
CE
D A
ND
/OR
CIR
CU
LA
TE
D W
ITH
OU
T A
UT
HO
RIZ
AT
ION
ES
TE
DO
CU
ME
NT
O E
S P
RO
PIE
DA
D D
E T
IPIE
L S
A Y
NO
DE
BE
SE
R C
OP
IAD
O,
RE
PR
OD
UC
IDO
Y/O
CIR
CU
LA
DO
SIN
SU
AU
TO
RIZ
AC
IÓN
CLASS: VAPOR RECOVERY
UNITS
TYPE: STRUCTURAL COMPONENTS (SKIDS, PLATFORMS,
LADDERS, ETC.)
MR: MR 4142-01
INSPECTION
LEVEL
A C T I V I T I E S
1 2 3 4 5 REQ.
OF
CERTIF.
APPLICABLE DOCUMENTS STAGE
D E S C R I P T I O N AND REMARKS
BE
FO
RE
FA
BR
ICA
TIO
N
Material test certificates R YES Type EN 10204-3.1 for main structural components
Welders and NDE operators Qualification check
R YES
WPS / PQR and Welding maps check R YES
DU
RIN
G
FA
BR
ICA
TIO
N
Final N.D.E.
R
YES
If any
FIN
AL
TE
ST
Dimensional check
W
-
At vendor workshop in final inspection
Visual check W - At vendor workshop in final inspection Surface preparation and painting check R YES To verify actual thickness and painting
cycle / Type
DO
CU
ME
NT
AT
ION
Quality Control Manufacturing Dossier H As per ECOPETROL standard
PROJECT : INGENIERÍA DETALLADA TRONCALES Y ESTACIÓN
CHICHIMENE 100KBOPD
CLIENT: ECOPETROL S.A.
INSPECTION AND TEST PLAN (ITP)
PROJECT No.
UNIT DOCUMENT
CODE SERIAL No. REV. SHEET
1244_59 00 ITP 4142 01 0 16 OF 20
- THE «ITP» IS A GUIDELINE DEFINING THE EXTENT OF CONTRACTOR AND OWNER/OWNER REPRESENTATIVE FOR ALL INSPECTION LEVELS - TYPE AND EXTENT OF TESTS SHALL COMPLY WITH CODES AND/OR ORDER SPECIFICATIONS
SOC-INGENIERÍA DETALLADA TRONCALES Y ESTACIÓN CHICHIMENE 100KBOPD CLIENT CODE: SOC-ON-3009-RM-ME-0033-R0
TH
IS D
OC
UM
EN
T I
S P
RO
PE
RT
Y O
F T
IPIE
L S
A I
T M
AY
NO
T B
E C
OP
IED
, R
EP
RO
DU
CE
D A
ND
/OR
CIR
CU
LA
TE
D W
ITH
OU
T A
UT
HO
RIZ
AT
ION
ES
TE
DO
CU
ME
NT
O E
S P
RO
PIE
DA
D D
E T
IPIE
L S
A Y
NO
DE
BE
SE
R C
OP
IAD
O,
RE
PR
OD
UC
IDO
Y/O
CIR
CU
LA
DO
SIN
SU
AU
TO
RIZ
AC
IÓN
CLASS: VAPOR RECOVERY
UNITS
TYPE: INSTRUMENTS
MR: MR 4142-01
INSPECTION
LEVEL
A C T I V I T I E S
1 2 3 4 5 REQ.
OF
CERTIF.
APPLICABLE DOCUMENTS STAGE
D E S C R I P T I O N AND REMARKS
BE
FO
RE
FA
BR
ICA
TIO
N
Material test certificates
R
YES
Type EN 10204-3.1 for pressure retains parts. Compliance certificates for others components (Only compliance)
SIL certificate R YES Issued by international recognized authority for instrument wired to SIS
Type test certificate R YES
DU
RIN
G
FA
BR
ICA
TIO
N
FIN
AL
TE
ST
Explosion proof/Intrinsically safe cert.
R
YES
As per applicable code
Hydraulic test R YES Only for Control and Safety Valves Seal leakage test R YES Only for Control and Safety Valves Calibration test R YES As per applicable code Functional test R YES As per applicable code
Pressure test R YES As per applicable code Tagging check W - At vendor workshop in final inspection Visual and dimensional check W - At vendor workshop in final inspection
DO
CU
ME
NT
AT
ION
Quality Control Manufacturing Dossier
As per ECOPETROL standard
PROJECT : INGENIERÍA DETALLADA TRONCALES Y ESTACIÓN
CHICHIMENE 100KBOPD
CLIENT: ECOPETROL S.A.
INSPECTION AND TEST PLAN (ITP)
PROJECT No.
UNIT DOCUMENT
CODE SERIAL No. REV. SHEET
1244_59 00 ITP 4142 01 0 17 OF 20
- THE «ITP» IS A GUIDELINE DEFINING THE EXTENT OF CONTRACTOR AND OWNER/OWNER REPRESENTATIVE FOR ALL INSPECTION LEVELS - TYPE AND EXTENT OF TESTS SHALL COMPLY WITH CODES AND/OR ORDER SPECIFICATIONS
SOC-INGENIERÍA DETALLADA TRONCALES Y ESTACIÓN CHICHIMENE 100KBOPD CLIENT CODE: SOC-ON-3009-RM-ME-0033-R0
TH
IS D
OC
UM
EN
T I
S P
RO
PE
RT
Y O
F T
IPIE
L S
A I
T M
AY
NO
T B
E C
OP
IED
, R
EP
RO
DU
CE
D A
ND
/OR
CIR
CU
LA
TE
D W
ITH
OU
T A
UT
HO
RIZ
AT
ION
ES
TE
DO
CU
ME
NT
O E
S P
RO
PIE
DA
D D
E T
IPIE
L S
A Y
NO
DE
BE
SE
R C
OP
IAD
O,
RE
PR
OD
UC
IDO
Y/O
CIR
CU
LA
DO
SIN
SU
AU
TO
RIZ
AC
IÓN
CLASS: VAPOR RECOVERY
UNITS
TYPE: CONTROL SYSTEM
MR: MR 4142-01
INSPECTION
LEVEL
A C T I V I T I E S
1 2 3 4 5 REQ.
OF
CERTIF.
APPLICABLE DOCUMENTS
STAGE D E S C R I P T I O N AND REMARKS
BE
FO
RE
FA
BR
ICA
TIO
N
Components test certificates R
Manufacturer mechanical protection degree certificates
R
Issued by Vendor (conformity, quality,
internal tests, etc.)
DU
RIN
G
FA
BR
ICA
TIO
N
Insulation resistance measurement
R
YES
High voltage test R YES
FIN
AL
TE
ST
Visual and dimensional check
W
Equipment check W To check conformity with technical data and final drawings
Power failure W YES At vendor workshop in final inspection Diagnostic W YES At vendor workshop in final inspection System reload / power restart W YES At vendor workshop in final inspection
Configuration system W YES At vendor workshop in final inspection Communication system W YES At vendor workshop in final inspection Hardware I/O W YES At vendor workshop in final inspection Power supply variation W YES At vendor workshop in final inspection Interlock test W YES At vendor workshop in final inspection Memory battery back up W YES At vendor workshop in final inspection Integrated test with other equipment W YES At vendor workshop in final inspection
DO
CU
ME
NT
AT
ION
Quality Control Manufacturing Dossier
H As per ECOPETROL standard
PROJECT : INGENIERÍA DETALLADA TRONCALES Y ESTACIÓN
CHICHIMENE 100KBOPD
CLIENT: ECOPETROL S.A.
INSPECTION AND TEST PLAN (ITP)
PROJECT No.
UNIT DOCUMENT
CODE SERIAL No. REV. SHEET
1244_59 00 ITP 4142 01 0 18 OF 20
- THE «ITP» IS A GUIDELINE DEFINING THE EXTENT OF CONTRACTOR AND OWNER/OWNER REPRESENTATIVE FOR ALL INSPECTION LEVELS - TYPE AND EXTENT OF TESTS SHALL COMPLY WITH CODES AND/OR ORDER SPECIFICATIONS
SOC-INGENIERÍA DETALLADA TRONCALES Y ESTACIÓN CHICHIMENE 100KBOPD CLIENT CODE: SOC-ON-3009-RM-ME-0033-R0
TH
IS D
OC
UM
EN
T I
S P
RO
PE
RT
Y O
F T
IPIE
L S
A I
T M
AY
NO
T B
E C
OP
IED
, R
EP
RO
DU
CE
D A
ND
/OR
CIR
CU
LA
TE
D W
ITH
OU
T A
UT
HO
RIZ
AT
ION
ES
TE
DO
CU
ME
NT
O E
S P
RO
PIE
DA
D D
E T
IPIE
L S
A Y
NO
DE
BE
SE
R C
OP
IAD
O,
RE
PR
OD
UC
IDO
Y/O
CIR
CU
LA
DO
SIN
SU
AU
TO
RIZ
AC
IÓN
CLASS: VAPOR RECOVERY
UNITS
TYPE: INSTRUMENTS CABLES AND JUNCTION BOXES
MR: MR 4142-01
INSPECTION
LEVEL
A C T I V I T I E S
1 2 3 4 5 REQ.
OF
CERTIF.
APPLICABLE DOCUMENTS
STAGE D E S C R I P T I O N AND REMARKS
BE
FO
RE
FA
BR
ICA
TIO
N
Components test certificates R YES At least compliance certificates Manufacturer and mechanical protection degree certificates
R YES Issued by Vendor (conformity, quality, internal tests, etc.)
DU
RIN
G
FA
BR
ICA
TIO
N
FIN
AL
TE
ST
Visual check W - At vendor workshop in final inspection Dimensional check W - At vendor workshop in final inspection
DO
CU
ME
NT
AT
ION
Quality Control Manufacturing Dossier
H
As per ECOPETROL standard
PROJECT : INGENIERÍA DETALLADA TRONCALES Y ESTACIÓN
CHICHIMENE 100KBOPD
CLIENT: ECOPETROL S.A.
INSPECTION AND TEST PLAN (ITP)
PROJECT No.
UNIT DOCUMENT
CODE SERIAL No. REV. SHEET
1244_59 00 ITP 4142 01 0 19 OF 20
- THE «ITP» IS A GUIDELINE DEFINING THE EXTENT OF CONTRACTOR AND OWNER/OWNER REPRESENTATIVE FOR ALL INSPECTION LEVELS - TYPE AND EXTENT OF TESTS SHALL COMPLY WITH CODES AND/OR ORDER SPECIFICATIONS
SOC-INGENIERÍA DETALLADA TRONCALES Y ESTACIÓN CHICHIMENE 100KBOPD CLIENT CODE: SOC-ON-3009-RM-ME-0033-R0
TH
IS D
OC
UM
EN
T I
S P
RO
PE
RT
Y O
F T
IPIE
L S
A I
T M
AY
NO
T B
E C
OP
IED
, R
EP
RO
DU
CE
D A
ND
/OR
CIR
CU
LA
TE
D W
ITH
OU
T A
UT
HO
RIZ
AT
ION
ES
TE
DO
CU
ME
NT
O E
S P
RO
PIE
DA
D D
E T
IPIE
L S
A Y
NO
DE
BE
SE
R C
OP
IAD
O,
RE
PR
OD
UC
IDO
Y/O
CIR
CU
LA
DO
SIN
SU
AU
TO
RIZ
AC
IÓN
CLASS: VAPOR RECOVERY
UNITS
TYPE: START/STOP PANELS
MR: MR 4142-01
INSPECTION
LEVEL
A C T I V I T I E S
1 2 3 4 5 REQ.
OF
CERTIF.
APPLICABLE DOCUMENTS
STAGE D E S C R I P T I O N AND REMARKS
BE
FO
RE
FA
BR
ICA
TIO
N
Components test certificates R YES Manufacturer and mechanical protection degree certificates
R YES Issued by Vendor (conformity, quality, internal tests, etc.)
DU
RIN
G
FA
BR
ICA
TIO
N
FIN
AL
TE
ST
Check of Components characteristics W - At vendor workshop in final inspection Wiring check W - At vendor workshop in final inspection Insulation check W YES At vendor workshop in final inspection Protection system check W - At vendor workshop in final inspection
At vendor workshop in final inspection Visual check W - At vendor workshop in final inspection Dimensional check W - At vendor workshop in final inspection
DO
CU
ME
NT
AT
ION
Quality Control Manufacturing Dossier
H
As per ECOPETROL standard
PROJECT : INGENIERÍA DETALLADA TRONCALES Y ESTACIÓN
CHICHIMENE 100KBOPD
CLIENT: ECOPETROL S.A.
INSPECTION AND TEST PLAN (ITP)
PROJECT No.
UNIT DOCUMENT
CODE SERIAL No. REV. SHEET
1244_59 00 ITP 4142 01 0 20 OF 20
- THE «ITP» IS A GUIDELINE DEFINING THE EXTENT OF CONTRACTOR AND OWNER/OWNER REPRESENTATIVE FOR ALL INSPECTION LEVELS - TYPE AND EXTENT OF TESTS SHALL COMPLY WITH CODES AND/OR ORDER SPECIFICATIONS
SOC-INGENIERÍA DETALLADA TRONCALES Y ESTACIÓN CHICHIMENE 100KBOPD CLIENT CODE: SOC-ON-3009-RM-ME-0033-R0
TH
IS D
OC
UM
EN
T I
S P
RO
PE
RT
Y O
F T
IPIE
L S
A I
T M
AY
NO
T B
E C
OP
IED
, R
EP
RO
DU
CE
D A
ND
/OR
CIR
CU
LA
TE
D W
ITH
OU
T A
UT
HO
RIZ
AT
ION
ES
TE
DO
CU
ME
NT
O E
S P
RO
PIE
DA
D D
E T
IPIE
L S
A Y
NO
DE
BE
SE
R C
OP
IAD
O,
RE
PR
OD
UC
IDO
Y/O
CIR
CU
LA
DO
SIN
SU
AU
TO
RIZ
AC
IÓN
CLASS: VAPOR RECOVERY
UNITS
TYPE: PIPING COMPONENTS AND PREFABRICATION
MR: MR 4142-01
INSPECTION
LEVEL
A C T I V I T I E S
1 2 3 4 5 REQ.
OF
CERTIF.
APPLICABLE DOCUMENTS STAGE
D E S C R I P T I O N AND REMARKS
BE
FO
RE
FA
BR
ICA
TIO
N
Material test certificates
R
YES
Type EN 10204-3.1. for pressure retaining parts
Check of WPS, PQR and welder´s performance qualification test
R
YES For prefabricated piping
DU
RIN
G
FA
BR
ICA
TIO
N
Final N.D.E.
R
YES
FIN
AL
TE
ST
Hydraulic test
W
YES
Only for spool pieces
Seat leak test R YES For valves only Visual check (against P&ID) W - At vendor workshop in final inspection Dimensional check W - At vendor workshop in final inspection Tagging check W - At vendor workshop in final inspection
Accessibility check W - At vendor workshop in final inspection Painting check W YES At vendor workshop in final inspection Insulation Check W YES At vendor workshop in final inspection
DO
CU
ME
NT
AT
ION
Quality Control Manufacturing Dossier H As per ECOPETROL standard