BFC (S) Presentation

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Transcript of BFC (S) Presentation

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History

Objective

Services

Personnel

Technical expertise

Facilities

HSE

Closing remarks

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Founded in 1997 as Baba Superchem to explore the commercial viability of the idea.

Upon success, established BFC as a partnership structure

Acquired land in Gr. Noida in 2010, obtained permits, and building a facility customized to our needs

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New Delhi

Mumbai

Chennai

Location

45 Kilometers SE of New Delhi

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Custom chemical manufacturing and R&D support to give customer an edge in the competitive global market by providing savings in time and money

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R&D ◦ New molecules

◦ Synthesis route development/optimization

Custom Manufacturing ◦ Partial to full

◦ Scale-up

Current capacity: Up to 10L & 20L/batch

Large scale up to 50L and 100L possible according to customer needs (60-90 days installation time)

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Suresh Bhatia

CEO

Finance &

Regulatory

P. Garg, A. Kumar

R&D/Production

Rajesh Kaushik

Sandeep Kumar

Chemist

Sunil Kumar

Chemist

Technicians

Facility Maintenance

P. Kumar

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Name Position / Qualifications Years with BFC

Dr. Suresh K. Bhatia CEO/ Ph.D. 16

Mr. Rajesh Kaushik Production Manager/ MS 13

Mr. Sunil Kumar Chemist/ MS 4

Mr. Sandeep Kaushik Chemist/ MS 2

Mr. Pramod Kumar Senior Technician 16

Mr. Sagar Singh JuniorTechnician 15

Mr. Gurudev Sah Technician 13

Mr. Sadananda Custodian/Guard 16

Mrs. Kavita Bhatia Admin. Asstt/ BS(Comm.) 10

Mr. Arjun Technician /Helper 3

Mr. P. Sah Technician(Temp.) 6 mos.

Mr. Fakir Chand Custodian 1

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BFC offers: ◦ Low cost solution to labor intensive steps

◦ Confidentiality and exclusivity

◦ Does partial or full synthesis as per request

◦ R&D support where needed

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Chemical expertise

Quick turn around time

Flexibility

Process duplication/reproducibility

Process optimization

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ACYLATION

ALKYLATION

BROMINATION

CHLORINATION

CYANATION

DIAZOTISATION

ESTERIFICATION

FORMYLATION

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FRIEDEL-CRAFT REACTION

GRIGNARD REACTION

HYDROLYSIS

NITRATION

OXIDATION

PYROLYSIS/CRACKING

REDUCTION

SULFONYLATION

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Extraction

Distillation

Filtration

Drying

Setting up chemical reaction

In-process monitoring

Quality Control

Packaging

Export/Despatch

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>30 intermediates supplied to Daychem/Heraeus

R&D/scale-up of chloroacetoxy (MNLMA intermediate) ◦ 50 g to 1 Kg batch

◦ >Doubled the yield

◦ Significant reduction in reaction time

New customer- found in <3 months when needed. Purity of BFC product was higher than the customer in-house product.

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1000 Square meter area in an industrial zone with all utilities

5400 sq ft of constructed area with options to add additional 5000 sq. ft. floors

45 KVA generator

18000L Water tank for fire department

EFFLUENT TREATMENT PLANT(ETP)

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Present ◦ Reactors – 20 L & smaller. Several glass flasks to

yield up to 1kg/batch of the product.

◦ Controls – all manual

◦ Capabilities

Temperature: -70ºC to 250⁰C

Pressure: ambient to full vacuum

Planned-based on business outlook, present infrastructure

is built to accommodate the following: ◦ Reactors – up to 1000 L. Near term planning for 50 – 200 L size

◦ Controls – all automated (PLC)

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Thin Layer Chromatography (TLC)

Melting Point

Gas Chromatograph (GC)

High Pressure Liquid Chromatograph (HPLC)

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PPE: Safety glasses, lab coats, masks, etc

Training

ETP

Waste Disposal

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Financially BFC is debt-free (including current constructions)

Accumulated good staying power

Today majority of the business is from Heraeus

Other business potential is great but not explored actively.

Survival without Heraeus business is difficult but not impossible

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Thank you Heraeus for the business

At present most of the work is custom synthesis…….very little R&D

Can we expand on R&D part? ◦ Project basis

◦ Dedicated personnel

◦ Willing to invest in personnel and facilities

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