Grupo Navec PRESENTATION SEPT2016 (1)

11

INDUSTRIAL PLANTS AND

MODULES

INDUSTRY BUILDERS

Engineering and Fabrication

Construction

Mainteinance

Applied Engineering

2

INDUSTRY BUILDERS….EXPERTS IN PROVIDING INDUSTRIAL

SOLUTIONS

INDUSTRY BUILDERS


Construction

Mainteinance

Applied Engineering

3

Business Areas

• Erection

• Mainteinance

• Engineering and Fabrication

INDUSTRY BUILDERSINDUSTRY BUILDERS


Construction

Mainteinance

Applied Engineering

4

Turnover



Construction

Mainteinance

Applied Engineering

5

Turnover per Bussiness Area

(average)



Construction

Mainteinance

Applied Engineering

ERECTION

MAINTENANCE

6

International Activity: Branches



Construction

Mainteinance

Applied Engineering

• COTINAVEC CHILE

• COTINAVEC

COLOMBIA

• COTINAVEC MEXICO

• COTIINAVEC PERÚ

7

International Activity: Projects



Construction

Mainteinance

Applied Engineering

8

ENGINEERING AND

FABRICATION

INDUSTRY BUILDERS


Construction

Mainteinance

Applied Engineering

99

EUROPEAN QUALITY

&

GLOBAL

COMPETITIVENESS

INDUSTRY BUILDERS

INDUSTRY BUILDERS


Construction

Mainteinance

Applied Engineering

10

Current Products

• Pressure vessels

• Shell and tube heat exchangers

• Tanks

• Bulk handling systems

• Industrial plants and modules

INDUSTRY BUILDERS


Construction

Mainteinance

Applied Engineering

11

Facilities

INDUSTRY BUILDERS


Construction

Maintenance

Applied Engineering

• Silvota industrial area

(Asturias) International market

• Gijón harbour industrial

area International market

• Tarragona Domestic market

• San Roque Domestic market

• Huelva Domestic market

• Cartagena Domestic market

• Sines (Portugal) Domestic market

SPAIN

12

36,000 yd2 workshops including special

alloys workshops.

• 30,000 yd2 covered.

• 6.000 yd2 Not covered.

SILVOTA INDUSTRIAL AREA:

(15,5 miles from

harbor)

INDUSTRY BUILDERS


Construction

Maintenance

Applied Engineering

13

Over 1.200 yd2

SILVOTA INDUSTRIAL AREA:

(15,5 miles from

harbor)

SPECIAL ALLOY

CLEAN SHOP

INDUSTRY BUILDERS


Construction

Maintenance

Applied Engineering

14

15.000 yd2

storage, fabrication,

final assembly and

tests.

GIJON HARBOUR INDUSTRIAL AREA:

INDUSTRY BUILDERS


Construction

Maintenance

Applied Engineering

15

• Detailed steel structure design including 3D models

• Detailed piping design including stress and flexibility analysis

• Pressure vessel complete mechanical design including FEA analysis

• Electrical and I&C complete design

• Thermal design for shell and tube heat exchangers

INDUSTRY BUILDERS


Construction

Mainteinance

Applied Engineering

Engineering Capabilities

16

Engineering: SoftwareMODELIZING:• INTERGRAPH CADWORX PLANT

PROFESSIONAL 2014.• AUTOCAD 2013 – 2D / 3D.

VESSELS CALCULATIONS:• CODEWARE COMPRESS: VESSELS AND

HEAT EXCHANGERS CALCULATION ACCORDING ASME.

• COADE TANK: TANKS CALCULATION ACCORDING API 650 / 653.

• SAP 2000: TANK CALCULATION ACCORDING EUROCODES.

• ASPEN EDR: HEAT EXCHANGERS CALCULATION ACCORDING TEMA / ASME

• HTRI + CODEWARE COMPRESS: THERMAL + MECHANICAL

• PV ELITE: VESSEL MECHANICAL CALCULATION ACCORDING TO EN

17

PIPE CALCULATION:

• CAEPIPE: PIPE CALCULATION ACCORDING ASME B31.3.

STEEL STRUCTURE CALCULATION:

• SAP 2000: STRUCTURE CALCULATION ACCORDING EUROCODES AND ASCE / AISC.

JOINTS CALCULATION:

• PROKON: EUROCODES

• LIMCON:EUROCODES / AISC / …

Engineering: Software

18

PIPE DRAWINGS:

• INTERGRAPH CADWORX PLANT PROFESSIONAL 2014 PIPE ISOMETRICS.

VESSEL DRAWINGS:

• AUTOCAD 2013 – 2D / 3D: VESSELS, TANKS AND HEAT EXCHANGERS.

STEEL STRUCTURE DRAWINGS

• BOCAD 3D: 3D, ASSEMBLIES AND SMALLS STEELS DRAWINGS.

Engineering: Software

19

Our Staff

Administration & Management 20

Foremen 15

Engineering 60

Operators 150

INDUSTRY BUILDERS


Construction

Mainteinance

Applied Engineering

20

• ISO 9001:2008

• ISO 14001:2004

• OSHAS 18001:2007

• ASME Stamp U (Since 2004)

• ASME Stamp U2 (Since 2004)

• ASME Stamp R (Since 2004)

• ASME Stamp S (Since 2004)

• TÜV Zertifikat

• EN 1090

• ISO 3834-2

• 97/23/EC Module H1

INDUSTRY BUILDERS


Construction

Mainteinance

Applied Engineering

Our Quality

21

Our ProductsReactors, Pressure vessels,

Columns, Heat exchangers,

Tanks, …

Carbon steel, Alloy steel,

Stainless steel, Non ferrous,

Cladded steel, …

INDUSTRY BUILDERS


Construction

Mainteinance

Applied Engineering

22

Our Products

Packaged and Skidded Units:

Separation, Filtration, Dosifying, Dehydration, Desalters, …

INDUSTRY BUILDERS


Construction

Mainteinance

Applied Engineering

23

Our ProductsEPC Bulk Handling:

Belt conveyors, Bucket elevators,

Crushing plants, …

INDUSTRY BUILDERS


Construction

Mainteinance

Applied Engineering

24

Highlighted references: Pressure vessels, Heat exchangers &

Tanks • Heavy wall vessels

• Cladded equipment

• Low alloy steels

• Exotic materials

• Cryogenic steels

• Stainless steels

• High yield strength steels

INDUSTRY BUILDERS


Construction

Maintenance

Applied Engineering

25

Capabilities: Fabrication engineering

expertise

• Heavy wall vessels







INDUSTRY BUILDERS


Construction

Maintenance

Applied Engineering

26

ItemSeparator

10VA11001

Diameter 79’’

Total length 323’’

Weight (lbs) 150000

Thickness 5 1/8’’

MaterialDIROS 500 HT

(SA533) + 904L

Design code PD 5500

Client BP (Norway)

Engineering KANFA AS (Norway)

INDUSTRY BUILDERS


Construction

Maintenance

Applied Engineering

Heavy wall vessels

27

Heavy wall vessels

Item

Dehydration outlet

gas filter

coalescer

Diameter 84’’

Weight (lbs) 95000

Thickness 4’’

Material SA516 Gr.70

Design code ASME VIII Div.1

ClientSonatrach/ GDF Suez

(Algeria)

EngineeringTécnicas Reunidas

(Spain)

INDUSTRY BUILDERS


Construction

Maintenance

Applied Engineering

28


expertise








INDUSTRY BUILDERS


Construction

Maintenance

Applied Engineering

29

Cladded equipment

ItemStabilisation

Column T-101

Diameter 122’’


Weight (lbs) 115000

Thickness 13/16’’

Material A516 GR70 + 316L

Design code ASME VIII Div.1 ED98

ClientBurlington Resources

(Algeria)

Engineering Entrepose (France)

INDUSTRY BUILDERS


Construction

Maintenance

Applied Engineering

30

Cladded equipment

Diameter (mm) 2,300

Total length (mm)

Weight (kg) 102,000

Thickness (mm) 18+4/18

Material SA516 GR70 + 340L

Design code

Client

INDUSTRY BUILDERS


Construction

Maintenance

Applied Engineering

ItemVacuum Overhead

Seal Drum

Diameter 120’’


Weight (lbs) 70000


MaterialSA516 +

INCOLOY825

Design code ASME VIII Div1 ED01

Client Sabic (Arabia Saudi)

Engineering INTECSA (Spain)

31

Cladded equipment

Diameter (mm) 2,300

Total length (mm)

Weight (kg) 102,000

Thickness (mm) 18+4/18

Material SA516 GR70 + 340L

Design code

Client

INDUSTRY BUILDERS


Construction

Maintenance

Applied Engineering

ItemSour water

stripper 200 T01

Diameter 90’’


Weight (lbs) 210000


MaterialSA516 GR70 +

304L

Design codeASME VIII Div.1

ED2010

ClientOJSC NAFTAN

(Belarus)

Engineering Duro Felguera (Spain)

32


expertise








INDUSTRY BUILDERS


Construction

Maintenance

Applied Engineering

33

Low alloy steels

Diameter (mm) 2,470

Total length (mm)

Weight (kg) 44,000

Thickness (mm)

Material A387 GR11

Design code

Client

INDUSTRY BUILDERS


Construction

Maintenance

Applied Engineering

Item

CSHS

Hydrogenation

reactor DP-C-02

Diameter 97’’


Weight (lbs) 90000


Material A387 GR11

Design code ASME I ED95 ADD 96

ClientEastman Chemical

(Spain)

EngineeringINTECSA UHDE

(Spain)

34

Low alloy steels

Diameter (mm) 3200

Total length (mm)

Weight (kg) 44,905

Thickness (mm) 41,28

Material SA387 GR11

Design code

Client

INDUSTRY BUILDERS


Construction

Maintenance

Applied Engineering

Item

IST Stage Hot Low

Pressure

Separator (18-2C-

5)

Diameter 126’’


Weight (lbs) 92000


Material SA387 GR11


Client Syncrude (Canada)

Engineering ATB (Italy)

35


expertise








INDUSTRY BUILDERS


Construction

Maintenance

Applied Engineering

36

Exotic materials

Diameter (mm)

Total length (mm)

Weight (kg)

Thickness (mm)

Material

Design code

Client

INDUSTRY BUILDERS


Construction

Maintenance

Applied Engineering

Item Vent Scrubber

Diameter 83’’


Weight (lbs) 25000


Material SB575




37

Exotic materials

Diameter (mm)

Total length (mm)

Weight (kg)

Thickness (mm)

Material

Design code

Client

INDUSTRY BUILDERS


Construction

Maintenance

Applied Engineering

Item Flash Drum

Diameter 89’’


Weight (lbs) 15000

Thickness 3/8’’

Material SB575




38

Exotic materials

Diameter (mm)

Total length (mm)

Weight (kg)

Thickness (mm)

Material

Design code

Client

INDUSTRY BUILDERS


Construction

Maintenance

Applied Engineering

ItemTOP REFLUX TRIM

COOLER LV-E-8 (2 off)

Diameter 32’’


Weight (lvs) 35000

ThicknessShell: 9/16’’

Tube: BWG16

Material

Shell: A285 Gr.C

Tube: B395-CD443

(Admiralty)

Tube sheet: A516 Gr,60

Design code ASME VIII Div1

Client CEPSA (Spain)

Engineering COMAD (Spain)

Shell and tube heat exchanger

39

Exotic materials

Diameter (mm) 3200

Total length (mm)

Weight (kg) 44,905

Thickness (mm) 41,28

Material SA387 GR11

Design code

Client

INDUSTRY BUILDERS


Construction

Maintenance

Applied Engineering

Item C3-E-26A (3 off)

Diameter 34 1/64’’

Total length 344 57/64’’

Weight (lbs) 56000

ThicknessShell: 1/2’’

Tube: BWG 16

Material

Shell: A285 Gr.C

Tube: SB-163-400

(Monel)

Tube sheet: SB-127-

400 (Monel)

Design code ASME VIII Div1

Client CEPSA (Spain)


Shell and tube heat exchanger

40


expertise








INDUSTRY BUILDERS


Construction

Maintenance

Applied Engineering

41

Cryogenic steel

ItemCold separator (2

off)

Diameter 134’’


Weight (lbs) 341000


Material SA 203 F


ED2010

Client YPFB (Bolivia)


(Spain)

INDUSTRY BUILDERS


Construction

Maintenance

Applied Engineering

42


expertise








INDUSTRY BUILDERS


Construction

Maintenance

Applied Engineering

43

Stainless steel

Diameter (mm)

Total length (mm)

Weight (kg)

Thickness (mm)

Material

Design code

Client

Engineering

INDUSTRY BUILDERS


Construction

Maintenance

Applied Engineering

Item Stripper/ Rectifier

Diameter 126’’


Weight (lbs) 203000

Thickness 9/16’’ / 1’’

Material A240 TP304


ED2004

Client ABENER (Spain)

Engineering AB Bioenergy (France)

44

Stainless steel

Diameter (mm)

Total length (mm)

Weight (kg)

Thickness (mm)

Material

Design code

Client

Engineering

INDUSTRY BUILDERS


Construction

Maintenance

Applied Engineering

Item 4 Air chillers

Diameter 166’’


Weight (lbs) 450000

Thickness 3/8’’ / 1’’

Material A240 TP316


ED2013

ClientUTE-DAP-NPK

(Saudi Arabia)


45

Stainless steel

Diameter (mm)

Total length (mm)

Weight (kg)

Thickness (mm)

Material

Design code

Client

INDUSTRY BUILDERS


Construction

Maintenance

Applied Engineering

ItemOsmotized Water

Tank

Diameter 631’’


Weight (lbs) 173000

Thickness 3/8’’

Material A240 304

Design code API 650

ClientHASSI R´MEL

Construction (Argelia)

Engineering UTE ABENER (Spain)

46


expertise








INDUSTRY BUILDERS


Construction

Maintenance

Applied Engineering

47

High yield strength steels

Diameter (mm)

Total length (mm)

Weight (kg)

Thickness (mm)

Material

Design code

Client

INDUSTRY BUILDERS


Construction

Maintenance

Applied Engineering

Item Filter Unit

Diameter 51’’


Weight (lbs) 37000


MaterialEN1028-3 P460

N22

Design code PD5500 ED03

Client STATOIL (Norway)

Engineering KANFA AS (Norway)

48

High yield strength steels

Diameter (mm)

Total length (mm)

Weight (kg)

Thickness (mm)

Material

Design code

Client

INDUSTRY BUILDERS


Construction

Maintenance

Applied Engineering

ItemFeed gas particle

filter

Diameter 103’’

Weight (lbs) 138000


Material S533 B2 + SS316L

Design code ASME VIII Div.1

ClientSonatrach/ GDF Suez

(Algeria)


(Spain)

49

Our References: Packaged units

• Separation packages

• Dosing and injection

packages

• Filtration packages

• Other process

packages

50




packages


• Other process

packages

51

Inlet HP Separator

• 3 PHASE SEPARATOR

• CLIENT: PDVSA

• CODE: ASME VIII Div1

• DESIGN VALUES

– P = 230 PSI

– T = -20 to 230 ºF

• VESSEL SIZE

– Length = 984’’

– Weight = 250000 lbs

– Diameter = 168’’

• SCOPE OF SUPPLY

– Basic engineering

– Detail engineering

– Procurement

– Manufacturing

52

Bi-Phasic Separator

• 2 PHASE SEPARATOR

• CLIENT: PDVSA

• CODE: ASME VIII Div1

• DESIGN VALUES

– P = 740 PSI

– T = -20 to 100 ºF

• VESSEL SIZE

– Length = 505’’



• SCOPE OF SUPPLY



– Procurement

– Manufacturing

53




packages


• Other process

packages

54

Corrosion Inhibitor Dosing

• CLIENT: PDVSA

• VESSEL SIZE


– Volume = 52 yd3

– Flow rate = 40 l/h

• SCOPE OF SUPPLY



– Procurement

– Manufacturing

55




packages


• Other process

packages

56

Filtration Packages:

• Particulate filters: from 0.3 µm to >100µm

• Liquid/ gas coalescer: Guarantee of a

downstream liquid content down to <0.01 ppm

• Liquid / liquid coalescer: Guarantee of a

downstream liquid content <15ppm vol.

• Special Taylor-made designs

57

Touatgaz Project

• 18 FILTRATION UNITS

• END USER: SONATRACH/GDF SUEZ

(Algeria)

• CLIENT: TECNICAS REUNIDAS (Spain)

• SCOPE OF SUPPLY:

- Process design (PALL)

- Mechanical design

- Procurement (filtration elements by PALL)

- Manufacturing

58

Number 1 2 3 4 5 6

Housing

description

BOOSTER

COMPRESSOR

DISCHARGE

COALESCER

BYPASS

PARTICLES

FILTER

FEED GAS

PARTICLE

FILTER

FEED GAS

COALESCER

DEHYDRATION

OUTLET GAS

FILTER

COALESCER

PARTICLE

FILTER

Fluid Natural gas Wet sour gas Raw feed gas Raw feed gas Dehydration gas Condensate

Application

description

Mercury guard

protection

Downstream

H2S removal

vessel

Downstream

equipment

protection

Downstream

glicol contractor

LL condensate

protection

Water removal

from condensate

Nature of

contaminationWater

Iron carbonates

and fines

Iron carbonates

and finesCondensate HC & TEG Not specified

Flange

pressure rating900 900 900 900 900 300

Material of

constructionCS+SS316L CS+SS316L

CS+SS316L

OR

SA-533-B-

2+SS316L

CS+SS316L

OR

SA-533-B-

2+SS316L

CS Super duplex

Diameter 56’’ 15’’ 103’’ 84’’ 7’’ 15’’

Type of filter

mediumCoalescer media Depth Coalescer media Coalescer media Coalescer media Depth

Touatgaz Project

59

Touatgaz ProjectNumber 7 8 9 10 11 12

Housing

description

CONDENSATE

FILTER

COALESCER

HOT OIL

FILTER

HOT OIL DRAIN

FILTER

METHANOL

FILTER

METHANOL

DRUM FILLING

FILTER

TEG FILTER

Fluid CondensateTorada TC hot

oil

Torada TC hot

oilMethanol Methanol TEG

Application

description

Water removal

from condensate

Solid removal

from hot oil loop

Solid removal

from hot oil loop

Solid removal

from methanol

loop

Solid removal

from methanol

loop

Solid removal

from TEG loop

Nature of

contamination

Water removal

from condensateNot specified Not specified Not specified Not specified Not specified

Flange

pressure rating300 300 150 900 150 150

Material of

constructionSuper duplex CS CS CS CS CS

Diameter (mm) 15’’ 10’’ 10’’ 4’’ 4’’ 7’’

Type of filter

mediumCoalescer Pleated Pleated Depth Depth Pleated depth

60

Touatgaz ProjectNumber 13 14 15 16 17 18

Housing

descriptionSAND FILTER SAND FILTER SAND FILTER SAND FILTER SAND FILTER SAND FILTER

Fluid Condensate Water Condensate Water Condensate water

Application

description

Solid removal

from condensate

Solid removal

from water

Solid removal

from condensate

Solid removal

from water

Solid removal

from condensate

Solid removal

from water

Nature of

contaminationSand Sand Sand Sand Sand Sand

Flange

pressure rating900 900 600 600 600 600

Material of

constructionSuper duplex Super duplex Super duplex Super duplex Super duplex Super duplex

Diameter (mm) 7’’ 4’’ 6’’ 4’’ 6’’ 4’’

Type of filter

mediumDepth Depth Depth Depth Depth Depth

61




packages


• Other process

packages

62

NOMEX Fiber Wash Draw

Systems• WASH DRAW TANKS

• CLIENT: DUPONT/ FLUOR

• CODE: API 650

• DESIGN VALUES

– P = 740 PSI

– T = -20 to 100 ºF

• DIMENSIONS


• SCOPE OF SUPPLY



– Procurement

– Manufacturing

63

HIGHLIGHTED ONGOING

JOBS

INDUSTRY BUILDERS


Construction

Maintenance

Applied Engineering

64

YARA BAMBOO Project

CLIENT Técnicas Reunidas

END USER YARA (Norway)

PROJECT BAMBOO

ITEMS Ammonia filters (2 off)

DESIGN CODE EN 13455

MATERIAL P355 NL1

65

JOHAN SVERDRUP Project

CLIENT Fjords Processing

END USER STATOIL (Norway)

PROJECT Johan Sverdrup

ITEMS TEG Package vessels and Heat exchanger

DESIGN CODE EN 13455

MATERIAL Carbon steel, Staintles steel & Duplex

66

FORT HILLS Project

CLIENT Técnicas Reunidas

END USER SUNCOR (Canada)

PROJECT Cogeneration package Fort Hills

ITEMS Vessels (6 off)

DESIGN CODE ASME + ABSA

MATERIAL Carbon steel

67

GHANA OCTP Project

CLIENT KANFA (Norway)

END USER ENI

PROJECT GHANA OCTP Offshore FPSO

ITEMS Heat exchangers (2 off)

DESIGN CODE ASME + TEMA

MATERIAL Carbon steel & Stainless steel

68

WATEWATER SYSTEM

UPGRADE Project

CLIENT INTECSA (Spain)

END USER SAUDI KAYAN

PROJECT SK Waterwaste treatment wywtem upgrade

ITEMS Sludge Hopper (1 off)

DESIGN CODE ASME


69

SOLMICO PHASE II

REFINERY Project

CLIENT SOLMICO

END USER SOLMICO (Colombia)

PROJECTSOLMICO PHASE II REFINERY, BARRANQUILLA

(Colombia)

ITEMS 7 COLUMNS

DESIGN CODE ASME


70

INDUSTRY BUILDERS


Construction

Mainteinance

Applied Engineering

Our Customers

71

YOUR IDEAL PARTNER

• EUROPEAN QUALITY AND GLOBAL COMPETITIVENESS

• BIG ENOUGH TO HANDLE IMPORTANT PROJECTS

• SMALL ENOUGH TO KEEP FLEXIBILITY, FLUENT COMMUNICATION

WITH COSTUMERS AND PROJECT COMMITTMENT

• SKILLED ENGINEERING STAFF IN ALL DISCIPLINES

• DIRECT ACCESS TO THE SEA FROM OUR FACILITIES

INDUSTRY BUILDERS

INDUSTRY BUILDERS


Construction

Mainteinance

Applied Engineering

Grupo Navec PRESENTATION SEPT2016 (1)

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Transcript of Grupo Navec PRESENTATION SEPT2016 (1)