YOUR GLOBLE IDEAL RESOURCE FOR QUALITY MOLDSYOUR GLOBLE IDEAL RESOURCE FOR QUALITY MOLDS

www.kwww.kuaihonguaihong.com.com

Shenzhen KuaiHong Industry Co.,Ltd Shenzhen KuaiHong Industry Co.,Ltd ( KH Mold) will be y( KH Mold) will be yourour reliablereliable pplastic lastic injection moldsinjection molds suppliersupplier specializspecializinging in designingin designing&&manufacturing injection molds manufacturing injection molds and and molding plastic parts molding plastic parts located located inin ChinaChina....

Key Service： Mold Component Manufacturing Plastic Injection Mold from small 500kg to Large 20T Precision Mold Prototype mold 2K mold Over Mold In House Mould Trials

CapabilityFactory annual output: 360 set molds Monthly output: 30 set moldsThe Max. size of mold : 2500*1600*1000MMThe Max. weight of mold: 20TThe accuracy of machine:0.005MM

Project Management Process Project Management Process

Customer PO Project dept. Engineer dept.Moldflaw CAE

Mold DFM

Customer Confirm

Internal Analysis

Review

Mold tryout

Mold improved

QA

Mold Final Trial check

Customer confirm

Mold ShippingMold deliver doc.

FQC

QA

Review meetting

Mold 2D,3D design hot runnersystem, hydro-cylinder etc , as per required

Internal AnalysisMoldbase, steel ,mold standrad, as per required

Customer Confirm

Kick off meeting

Review

Internal PO, Mold schedule,2D mold component drawing layout .

Order moldbase,steel,hot runner system etc,

mold component and mold standard order.

mold 2D and 3D Release

Following mold manufacture progress and reporting

Mold assembly

IPQC

IPQC

IQC Incoming Material Checking

Professional Project ManagementProfessional Project Management

Project Management Responsibility:

A dedicated project engineer managing customer project, focus onquality checking, timing plan control, technical service and all internal and customer communication

A good understanding of customer’s standard for tooling and manufacturing

Follow closely up mould manufacturing progress Follow closely up mould manufacturing progress

Provide time schedule from design and update weekly status reports to customer every week till T1

Present trial out and submit samples according to promised time-lines

Make mold issue and modification solution report after every trial

Cost and ECR change management

Every project team includes designer, engineer, project assistant, project manager, normally 3-5 staffs depending on projects

EngineeringEngineering DepartmentDepartment

Farmilar with European Process Standard Complete In-house Design Facility & 3D Mould Design CAD / CAM Software: UniGraphics Support Solidworks2007 / Catia.14 / Pro/E4.0/5.0, etc. Component Process Analysis before Machining Moldflow Analysis 3D Data Update and Confirmation before the Design Stage

Manufacturing WorkManufacturing Work--shop Viewshop View

Milling & Grinding MachineMilling & Grinding Machine

CH-16V 0.02mm 1Drilling Machine

Capability Precision QtyEquipment Name

1

1800*1500 0.02mm 1Drilling Machine

DH-1000 0.02mm 1Gun Drilling Machine

800*500*400 0.01mm 2Grinding Machine

600*450*350 0.01mm 2Grinding Machine

400*300*300 0.01mm 2Grinding Machine

300*450*250 0.01mm 1Grinding Machine

180*120*199 0.005mm 4KCS-618M

1000*600*600 0.05mm 2Milling Machine

800*400*500 0.05mm 9Milling Machine

600*400*300 0.01mm 3Milling Machine

￠ 600*1500 0.05mm 1Lathe Machine

CNC CNC WorkWork--shop Viewshop View

Equipment Name Origin Stroke PrecisionQty

KEN 5 Axis CNC High speed

Taiwan 2500*1600*1000 0.005mm 1

kafo CNC High speed Taiwan 2600*1600*1000 0.01mm 1

CNC Staff: 20

• 7 CNC Program Engineers

• 13 CNC Operators

• 2 shifts

CNC CNC WorkWork--shop Viewshop View

Equipment Name Origin Stroke Precision Qty

F5 Vertical CNC /Makino Japan 900×500×450 0.005mm 2

Mori Seiki High Speed CNC NV6000 DCG

Japan 900*600*700 0.005mm 1

CNC H-1580/Mitsubishi Japan 1500*800*800 0.01mm 1

CNC H-1690/Mitsubishi Japan 1600*900*800 0.01mm 1

CNC H-1370/Mitsubishi Japan 1300*700*700 0.01mm 1

CNC H-1050/Mitsubishi Japan 1000*500*700 0.01mm 2

High Speed CNC-850/Mitsubishi Japan 800*500*600 0.01mm 1

High Speed CNC-650/Mitsubishi Japan 600*500*500 0.01mm 1

High Speed CNC

Normal CNC Machine

CNC engraving and milling machine

EDM workshopEDM workshop ViewView

All electrode need be checked OK before start machining.

The Max. size: 2500*1600*1000MMThe machine accuracy: 0.01mm

EDM workshopEDM workshop ViewView

Equipment Name Origin Stroke PrecisionQty

High Speed 2-head EDM/Mitsubishi Japan 2500*1600*1000 0.005mm 1

High Speed 2-head EDM/Sodick Japan 2100*1300*800 0.005mm 1

CNC die-sinker EDM/Sodick AM45LS Japan 450*300*320 0.005mm 1

CNC die-sinker EDM/Sodick AM30LS Japan 320*200*250 0.005mm 1

WIre Cut EDM Sodick AG600L Japan 600*380*350 0.005mm 1

Wire Cut EDM Sodick AG400L Japan 400*280*250 0.005mm 1

EDM Taiwan 800*600*500 0.01mm 8

Wire Cutting DK7750 Taiwan 600*1000*600 0.01mm 4

EDM Staff: 16

• Sodick EDM can make mirror surface

• 2 shifts

Quality Control DepartmentQuality Control Department

ISO 9001: 2008 CertifiedIncoming Material Quality ControlSteel Hardness CheckingIn-progress Quality ControlElectrode checkingMolding Samples Inspection and QC ReportMould Final Quality Control

Total 13 staffs: 8 staffs on-site check/ 5 staff in officeTotal 13 staffs: 8 staffs on-site check/ 5 staff in office

Quality Control DepartmentQuality Control Department

Equipment Name Origin Stroke Precision Qty

YXB CMM-653 Japan 600*500*300 0.003mm 1

TOKOYO RVF-600 Japan 600*500*300 0.003mm 1

Pioneer 600Ⅱ Height Gage Japan HR-150A 0.003mm 1

Hardness Gage China / 0.005mm 1

SVM2515Ⅱ Projector China 200*150*150 ±3 HLD 1

SPECTRO xSORT handheld XRF Germany / within 5% 1

check for steel quality and hardness 3D Check for Steel and Part

Assembling & FittingAssembling & Fitting A line For Large and Medim Molds

200T Spoting Machine

Assembly worker: 40

Polish Worker: 10

2 shifts

B line For Medium and Small Molds

Injection MachineInjection Machine

Equipment: Hai Tian 160T-600T

We could complete most of mold tryout in house and big molds in our professional subcontractor,

and provide service for small quantities production.

Mold Trial Engineer: 5

ShipmentShipment

Standard delivery files including:•Hot Runner Drawing•Part Insepection Report•Steel Inspection Report•BOM List•BOM List•EDM Drawing and Material List•PDF 2D Mold Drawing•A CD include all above data

Mold Samples Mold Samples

Part Name:R/L B PILLARL WRRH Mold Size:1850*1450*1100mm

Part Name: seat trimMold Size: 420x500x360MM

Mold SamplesMold Samples

Automotive Molded SamplesAutomotive Molded Samples

Automotive Molded SamplesAutomotive Molded Samples

Automotive InteriorsAutomotive Interiors

Medium-Small Precision Samples

Primary CustomerPrimary Customer