Presentación Automatización y Robotica Ensa Group INGLÉS³n-Automatización... · Calle José...

Ensa GroupAutomation and RoboticsAutomation and Robotics

This document contains information proprietary to Equipos Nucleares, S.A. (Ensa) and shall not be disclosed or reproduced without written authorization of Ensa.

GENERAL INFORMATION

• Continuous and permanent presence since 1973 in services and supplies

• Employees : 740

• Belonging to the State Industrial Holdings Company(SEPI)

• Average age : 39

• 29% Engineers and Bachelors

• 52% Workers

• 19% Technicians and Administration

• Group Annual Turnover ratio : 110-150M€52% Workers

Distribución Mano de Obra Distribución por Categoría Profesional

Group Annual Turnover ratio : 110 150M€

Distribución Mano de Obra

38%Direct PersonnelInd. Personnel.

p g

5%

14%29%

Engineers and BachelorsWorkersAd i i t ti

62%

52%

AdministrationTecnitians


IMPLEMENTATIONHEADQUARTERS

CANTABRIA (Head office)

Avenida Juan Carlos I, 839600 MaliañoCantabria, EspañaTfn: +34 942 200 101

Pol. Ind. Heras, 13639792 Heras,Cantabria, EspañaTfn : +34 942 25 38 Tfn: +34 942 200 101

MADRID (Executive office)

Calle José Ortega y Gasset 20, 5º28006 MadridTfn: +34 915 553 617

Tfn.: +34 942 25 38 15

Tfn: +34 915 553 617

TARRAGONA

Pol. Ind. Les Tapies - Gimbernat, 1543890 L’HOSPITALET DE L’INFANTTfn.: +34 977 17 27 02Tfn.: +34 977 17 27 02

ZARAGOZA

Pol. Ind. San Valero, nave 22Ctra. Castellón, km. 4,850013 ZARAGOZATfno.: +34 976 45 48 78

MURCIA

U.P. ASTILLERO CARTAGENACtra. Algameca s/n30205 CARTAGENATfn.: +34 968 32 05 23

FRANCE

81 BD Pierre 1er


8 e e e33110 Le BouscatFRANCETfno.: +33 466335138

CERTIFICATES

ISO 9001:2008 Quality Management System ISO 14001:2004 Environmental Management

System System OHSAS 18001:2007 Health and Safety at work UNE-EN ISO / IEC 17025:2005 Certified

Laboratories UNE 166002 Research and development

Management System ISO 3834-2 Welding quality requirements ASME C tifi t ASME: Certificates:

• N Certificate of Authorization • NPT Certificate of Accreditation & Authorization • NA Certificate of Accreditation NA Certificate of Accreditation • N3 Certificate of Authorization • NS Certificate of Accreditation

CEFRI Certificated since 2009 And more……


Quality Assurance Program

Full compliance with:• ASME Code Section III-NCA and WAS Code Sect o C a d• U.S. Federal Regulation 10 CFR 50 Appendix B • U.S Federal Regulation 21 CFR EEUU10 • RCC-M A5200 • RCC M A5200 • KTA

Quality System Validation through external audits: Quality System Validation through external audits:• Technologists• Regulatory Organitations• Owners & Operators


Advanced Technology Center

Technology engine and R & D group

R+D+I Management System certified to UNE 166002

Laboratorys DefectologyRoboticsWelding

Continuous optimization and process innovation • Projects R+D+i • Development of welding techniques and robotics

Processes and materials validation and qualification• Calibrations • Certified laboratories


• Certified laboratories

Introduction

• The activity of Automation and Robotics wasfounded in 1982 to collaborate on certainresearch and development projects withresearch and development projects withcompanies and organizations such as HOME,CSIC, CIEMAT, ETSIT and other

• It develops as an important technologicalsupport to improve competitiveness, methodsand quality of the production processes ofENSAs self factory ANTESENSAs self factory

• All the experience and knowledge acquired inconjunction with the different areas of thecompany; Engineering, R & D, Quality,Manufacturing and Services, are consolidated ina specific area of Automation and Robotics

• Currently ENSA Group offers its customers theservices described below

AHORA


COMUNICACIONES Y TECNOLOGÍAAUTOMATIC & ROBOTICS SERVICESAUTOMATIC & ROBOTICS SERVICES

• Solutions, turnkey projects

• Automation of industrial processes

• Manufacture and supply of equipment and components

Engineering and Design• Engineering and Design

• Software Development, SCADA, HMI

• Mounting and installation planMounting and installation plan

• Systems Integration

• Start up

• Training

• After-sales service

• Mechatronics, robotics and electronics laboratory

• Technical Advisory


ACTUATION PHASESACTUATION PHASES• Basic Engineering

o Feasibility study of the projectP t ti f th l ti d t do Presentation of the solution adopted

o Pre-design and 3D animated simulationDefinition of the final solution

• Detail EngineeringDetail Engineering

o Design Mechanical electrical and pneumatic

design Field Buses : PROFIBUS, ETHERCAT,

PROFINET, etco Software development, Man-Machine interface

• Manufacture

• FAT Tests y validation

• Assembly SAT tests and commissioning• Assembly, SAT tests and commissioning

• Certification, documentation delivery

• Training and after sales service


ROBOTICSROBOTICS• Robot types

o Cartesian, anthropomorphic, Scara

• Applications

o Handlingo Weldingo Machiningo Machiningo Palletizing, Pick and Place, Packagingo Marking, Painto Testing, Testing measurement

• Special Applications

o Testing neutron sourceso Insertion, Extraction MFRS and RTN

I i f f l do Inspection of fuel rodso Tele-operated robots

• Expanding

T bes Plate t beso Tubes-Plate tubes

• Artificial Vision

o Barcodes, Range of colors, patterns, etc


• Subacuatic Inspections

HANDLINGHANDLING

The robotic manipulation is especially recommended for repetitive operations, hazardous products

and work in hostile environments improving safety and performance of production linesand work in hostile environments, improving safety and performance of production lines.

For each applications are developed

necessary mechanical interfaces that ensure y

proper handling.

H dli li ti li Th Handling applications on press lines. The

specifications of these facilities have a very

tight cycle times still needed in most

applications with high specific robots scope

and great speed.

These facilities increase productivity and

reduce accidents due to operator intervention

is greatly reduced or canceled


is greatly reduced or canceled

PALLETIZING, PACKAGINGPALLETIZING, PACKAGINGPALLETIZING, PACKAGINGPALLETIZING, PACKAGINGThe speed and flexibility offered by a robot allows theconfiguration of systems with demanding features :

• Reduced cycle times and manpower removal• Reduced cycle times and manpower removal.

• Palletized of a single product from one or severallines.

• Centralized palletizing where the robot palletizes• Centralized palletizing, where the robot palletizesdifferent products from the same line classifying on

pallets.

In packaging lines are integrated otherpac ag g es a e teg ated ot estages like sealing, labeling and shrinkwrapping boxes full pallets.


MACHININGMACHININGMACHININGMACHININGMachining is applied to all stages of the production process, especially in finishing large seriesof plastic components and composite materials.

Specific applications for metal work is also carried out in cutting, grinding, honing, and other.


WELDINGWELDING

Endorsed by extensive experience and significant know- how in the welding area, ENSA Groupoffers its clients advice and solutions tailored to their needs.

Arc welding applications, plasma, and specific points and plated hardfacing and welding guns.

The project includes the design and construction of the cell, commissioning, staff training andldi d lifi iwelding procedures qualification.


CARTESIAN ROBOTSCARTESIAN ROBOTSCARTESIAN ROBOTSCARTESIAN ROBOTSLinear robots design and programming up to 4 axes for easy handling.

Cartesian manufacturing systems specifically forg y p y

applications where conventional elements are not valid,

such as submerged elements manipulating.


ESSAYS, TESTS AND MESUREMENTSESSAYS, TESTS AND MESUREMENTS

These robots are applied to certain types of non-

destructive testing, visual inspection, ultrasonic

control pass-fail control of residual stresses, etc.

Implantación


AUTOMATION AND CONTROLAUTOMATION AND CONTROLAUTOMATION AND CONTROLAUTOMATION AND CONTROL• Programmable controllers

o PLC’so PLC so Communication modules and I / S

Speed controllers, position, etc.Variable speed

• Local or remote SCADA Systems• PLC’s Migrations • Communication Networks• Parts feeders • Conveyors• Electro-erosion and electro-disintegrationElectro erosion and electro disintegration• Instrumentation: flow, pressure, temperature,

level.


SCADA SYSTEMSSCADA SYSTEMS

SCADA Systems (Supervisory Control and Data Acquisition) from different platforms (WinCC,Indusoft, GE iFIX, etc).

It is a software application specially designed to run on computers to control production,providing communication with field devices (autonomous controllers, PLCs, etc.) and controllingthe process automatically from the computer screen. In addition, it provides all the informationto various users both as other supervisors within the company same level is generated in theto various users, both as other supervisors within the company same level is generated in theproduction process, quality control, monitoring, maintenance, etc..


Ej. 1: GROUND CONTROL SYSTEM ELECTROCHLORINATION

SERVIDORREDUNDANTE

TCP-IPRED DE CONTROL

RED DE VISUALIZACIÓN

NEUTRALIZACIÓNCLARIFICACIÓN

SEÑALES I/O

CLIENTESIMATIC S7 412-1

SALA DE CONTROL

CUADRO PRINCIPAL

ANTIGUAS SIMATIC TP 270

CUADRO 4CUADRO 3CUADRO 2CUADRO 1

PROFIBUS-DPELECTROCLORACIÓN

INSTRUMENTACIÓN

SIMATIC ET 200SIMATIC ET 200

CAJA 5CAJA 6

INSTRUMENTACIÓN

SIMATIC ET 200

CAJA 7CAJA

VOLTÍMETROS INSTRUMENTACIÓN

SIMATIC ET 200

CUADRORECTIFICADORINSTRUMENTACIÓN INSTRUMENTACIÓN

INSTRUMENTACIÓN CCMCENTRO DE CONTROL

DE MOTORES


Ej. 2: AUTOMATION COAL HOPPERS IN THERMAL PLANT

CUADRO PRINCIPAL

CUADRO 2

INSTRUMENTACIÓN ISTRUMENTACIÓN

CUADRO 3

SIMATIC S7 300

ETHERNET

PROFIBUS-DP

SIMATIC ET 200

RED DE CONTROL

SIMATIC ET 200

ENLACE INALÁMBRICO

SIMATIC ET 200

CCMCENTRO DE CONTROL DE

RED DE VIGILANCIA

SIMATIC ET 200

CENTRO DE CONTROL DE MOTORES

ESTACIÓN SUPERVISIÓNESTACIÓN SUPERVISIÓN

ESTACIÓN VIGILANCIARED DE CÁMARAS DE SUPERVISIÓN


Conclusions

• Knowledge of Automation and Robotics as aKnowledge of Automation and Robotics as atool for own use for the development andimprovement of own technological processes

G i d bili i i i• Great experience and capabilities in automaticand industrial robotics

• Proper response to market specific solutionsope espo se to a et spec c so ut o sfocused on customer needs

• GreaterGreatercompetitiveness,quality improvementand workingconditions


ENSA Group thanks you for your attention


Presentación Automatización y Robotica Ensa Group INGLÉS³n-Automatización... · Calle José...

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