Presentation Harmonics Filters LM 20081013

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  • 3b. Harmonicsand the effect on power quality

    Power Quality Solutions by EPCOS

  • Power Quality Solutions FK PC PM PFC Lukas Motta May 2008 - page 2

    Example for harmonic representations

    0 pipipipipipipipi 2

    VI1

    I5I7

    1 3 5 7 9 11 13 15 17 19 21 23

    Ih/I1100%

    50%

    25

    Definition: Harmonics are integral multiples of some fundamental frequency that, when added

    together, result in adistorted waveform.

  • Power Quality Solutions FK PC PM PFC Lukas Motta May 2008 - page 3

    Power quality according EN50160Supply voltage phenomenon

    Acceptable limits Monitoring Period

    Acceptance Percentage

    Slow voltage changes +10% / -10% Unom 1 Week 95%

    Voltages Sags or Dips (

  • Power Quality Solutions FK PC PM PFC Lukas Motta May 2008 - page 4

    Power quality according EN50160

    1,5 %25.

    1,5 %23.

    1,5 %19.

    2,0 %17.

    0,5 %21.3,0 %13.

    0,5 %6.-24.0,5 %15.3,5 %11.1,0 %4.1,5 %9.5,0 %7.

    2,0 %2.5,0 %3.6,0 %5.

    Relativevoltage

    Orderh

    Relativevoltage

    Orderh

    Relativevoltage

    Orderh

    Multiples of 3Not multiples of 3EVEN HARMONICSODD HARMONICS

    Standard EN50160 prescribes: Under normal operating conditions, during each period of one week, 95% of the 10 minute mean rms value of each individual harmonic voltage shall be less than or equal to the value given in Table 1. The TDH of the supply voltage (including all harmonics up to the order 40) shall be less than or equal to 8 %.

  • Power Quality Solutions FK PC PM PFC Lukas Motta May 2008 - page 5

    Harmonics sequence - differentiation

    Definition: Harmonic sequence is the phase rotation relationship with respect to the fundamental component. Positive sequence harmonics ( 4th, 7th, 10th , .) have the same phase rotation as the fundamental component. These harmonics circulate between the phases. Negative sequence harmonics ( 2nd, 5th, 8th ) have the opposite phase rotation with respect to the fundamental component. These harmonics circulate between the phases. Zero sequence harmonics ( 3rd, 6th, 9th, ) do not produce a rotating field. These harmonics circulate between the phase and neutral or ground. These third order or zero sequence harmonics, unlike positive and negative sequence harmonic currents, do not cancel but add up arithmetically in the neutral.

  • Power Quality Solutions FK PC PM PFC Lukas Motta May 2008 - page 6

    Problems caused by harmonics

    Overheating of transformers (K-Factor), and rotating equipment Neutral overloading / unacceptable neutral-to-ground voltages Failed capacitor banks Breakers and fuse tripping Unreliable operation of electronic equipment, and generators Wasted energy / higher electric bills and Wasted capacity - Inefficient distribution of power

  • Power Quality Solutions FK PC PM PFC Lukas Motta May 2008 - page 7

    Problems caused by harmonics

    Real case examples:

  • Power Quality Solutions FK PC PM PFC Lukas Motta May 2008 - page 8

    Cost caused by harmonics

    Additional investment due to faster equipment derating

    Higher energy consumption

    Higher downtime of production equipment

    Higher maintenance and repair cost

    Reduced product quality

    Reduced production output

  • Power Quality Solutions FK PC PM PFC Lukas Motta May 2008 - page 9

    Solutions for reducing the harmonic content

    Increase fault level (reduction of impedances) Limiting total output / simultaneously working harmonic sources Balanced connection of 1-phase loads to the 3-phases Using equipment with higher pulse number Use harmonic filtering techniques

    De-tuned harmonic filters Tuned harmonic filter Active harmonic filter

  • 3c. Filtering techniques

    Power Quality Solutions by EPCOS

  • Power Quality Solutions FK PC PM PFC Lukas Motta May 2008 - page 11

    How to select the right filter (EPCOS rules)1. Are there harmonics THD-Iwoc >10% or THD-Vwoc > 3% ?

    yes: Harmonic filters no: standard PFC without reactors

    2. Is there 3rd harmonic, THD-I3 > 0.2 THD-I5 ? yes: use p=14% no: use p= 7% or 5.67%

    3. Is THD-Iwoc < 20% ? yes: use p= 7% no: use p= 5.67%

  • Power Quality Solutions FK PC PM PFC Lukas Motta May 2008 - page 12

    When to select Active filter

    If uncompensated PF is close to 1 and high harmonic distortion has to be reduced

    Extraordinary high content of non linear load and very tough requirements for power quality, e.g. THD-V < 3 %

    Dynamic change of harmonic distortion

    In case of sensitive equipment (e.g. semiconductor fab, hospital, ...)

  • Power Quality Solutions FK PC PM PFC Lukas Motta May 2008 - page 13

    PFC Filter standard or detuning?

    PFC without detuned filter PFC with 5,67% detuned filter

    PFC with 7% detuned filter PFC with 14% detuned filter

    Blue=System without PFC Green=System with PFC

    25% 5%

    5% 5%

    Capacitors without reactors are amplifying the harmonics!

  • Filtering techniques

    1. Detuned Harmonic Filters

    Power Quality Solutions by EPCOS

  • Power Quality Solutions FK PC PM PFC Lukas Motta May 2008 - page 15

    Targets of detuned harmonic filters

    Correct the Power Factor

    Improvement of power quality and system lifetime

    Protect capacitors,distribution equipment and loads in general

    Filtering harmonics

    Avoid resonance risk

  • Power Quality Solutions FK PC PM PFC Lukas Motta May 2008 - page 16

    Filter frequency < lowest harmonic

    f (Hz)

    IZI (ohm)

    fr fsf1

    Impedance withPFC Detuned Filter

    Harmonic currents spectrum

    Impedance with capacitors

    Impedancewithout capacitors

  • Power Quality Solutions FK PC PM PFC Lukas Motta May 2008 - page 17

    Detuned harmonic filter

    ImpedanceImpedance

    o

    00,020,040,060,08

    0,10,120,14

    50 150 250 350 450 550

    189Hz5th 7th 11th

    CLfXX

    pC

    L==

    224100100 pi

  • Power Quality Solutions FK PC PM PFC Lukas Motta May 2008 - page 18

    5% 224 Hz

    5.5% 213 Hz

    5.67% 210 Hz

    14% 134 Hz

    6% 204 Hz

    7% 189 Hz

    8% 177 Hz

    12.5% 141Hz

    Typical frequencies (50Hz grid)

    CLfXX

    pC

    L==

    224100100 pi

    p =fnfres

    1002

  • Power Quality Solutions FK PC PM PFC Lukas Motta May 2008 - page 19

    Formulas for calculation of detuned filters

    pUU NC

    =

    100100

    CN

    CC NU

    UpQ

    = 2

    2

    1001

    fU

    p

    NCN

    C

    =

    pi2100

    1

    2

    CfpL

    = 224100 pi

    1002

    Re

    =

    sff

    p

    CLfXX

    pC

    L==

    224100100 pi

    Reactors connected in series with capacitors result into an increased voltage across the capacitor. Capacitors used for de-tuned filters are therefore required to have voltage ratings higher than the line voltage.

    e.g. UN = 400V, P=7%, calculate UC = 430VA 440V capacitor can be used.

  • Power Quality Solutions FK PC PM PFC Lukas Motta May 2008 - page 20

    Easy filter selection with our selection tables

    7% 50kvar Capacitor Contactor

    Reactor

  • Power Quality Solutions FK PC PM PFC Lukas Motta May 2008 - page 21

    Detuned Filters

    Advantages: Low cost, easy design Easy control to compensate the

    desired reactive power Very less risk

    Disadvantages: Cannot filter the harmonic current

    efficiently (max. is 50%)

    Fuses

    Contactors

    Reactors

    Capacitors

  • Power Quality Solutions FK PC PM PFC Lukas Motta May 2008 - page 22

    Customer benefits of detuned filters (1) Improvement of Power Factor

    Reduction of harmonics

    Reduction of ohmic losses, real kW energy savings

    Elimination of power utilities penalties on low power factor

    Power Quality improvement

  • Power Quality Solutions FK PC PM PFC Lukas Motta May 2008 - page 23

    Customer benefits of detuned filters (2) Climatic protection, reduction of greenhouse gas emissions

    Reduction of new investment for distribution equipment (transformers, LV switchgear )

    Reduction of equipment maintenance cost and down time of production equipment

    Improvement of production process stability and reliability

  • Power Quality Solutions FK PC PM PFC Lukas Motta May 2008 - page 24

    Summary detuned filters

    Resonance frequency not close to any harmonic

    Filter frequency ffilter < fharmonic

    A certain reduction of harmonic distortion

    Capacitors are blocked against resonance, therefore de-tuned

    filters are also known as anti-resonance- filter

    More reliable than standard PFC banks

  • Power Quality Solutions FK PC PM PFC Lukas Motta May 2008 - page 25

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