Non-farm XICDP

7/25/2019 Non-farm XICDP

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The Central Silk Board, under Ministry of Textiles, Govt. of India being thepremier organization, has introduced the following Post Cocoon Sector

Components under Catalytic Development Programme for development of silkIndustry in Country keeping in view the importance of production of high-gradeBi-Voltine Raw Silk and Vanya silk in bulk quantity to reduce imports, andcreating more employment in rural/semi-urban areas through sericulturepractices and silk Industries.

The various Post-cocoon components proposed to be implemented are in theform of a package covering major three areas viz.,Silk Reeling / Spinning, SilkWeaving and Silk Wet Processing.

A. Silk Reeling and Spinning Sector:

Reeling forms a vital link in converting the agricultural produce viz. Cocoons intoan industrial product - the yarn. Reeling involves a series of intricate processconverting the cocoons into raw silk. The reeling sector in India is cottage basedand highly decentralized, employing a variety of reeling devices viz., Charka,cottage basin, domestic basin and multi-end reeling machinery. The Packageconsists of the following components.

Support for establishment of Certified Multi-end Reeling Machines:

The CSTRI has developed a Multi-end reeling machinery package for production

of international grade raw silk from multi-Bi-Voltine and Bi-Voltine cocoonsavailable in the country to assist the existing reelers and also new entrepreneursto set up the Multi-end reeling machinery package. The component envisagessupport for setting up of only 10-Basins and 20-Basins units.

The total project cost for a 10-Basin Multi-end package works out to aroundRs.27.00 lakhs, of which the equipments cost is Rs.10.00 lakhs. The total subsidyis Rs.7.50 lakhs, which is 28% of the project cost in general States and Rs.9.00lakhs (33%) in special status States. Similarly, for 20-Basin package, the projectcost is around Rs.50.00 lakhs, of which the equipment cost is Rs.17.00 lakhs. Thetotal subsidy is Rs.12.75 lakhs, which is 26% of the project cost in general States

and Rs.15.30 lakhs (31%) in special status States. The, unit cost and sharingpattern are indicated below.


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Sharing patternGeneral States

CSB State Benef.Unit descriptionUnit / Machinery

cost

50% 25% 25%

10-Basin Rs.10.00 lakhs Rs.5.00lakhs

Rs.2.50lakhs

Rs.2.50lakhs

20-Basin Rs.17.00 lakhs Rs.8.50lakhs

Rs.4.25lakhs

Rs.4.25lakhs

There will be two categories of equipments in the multi-end package, i.e.compulsory equipments and optional equipments. The beneficiary should agreeto procure the compulsory equipments from manufacturers approved by theCentral silk Board and there will be an option to have the equipments listed underthe optional equipments. In case, the beneficiary is not willing to procure any ofthe optional equipments, the cost of such equipments will be reduced from thetotal package cost. The list of equipments under the component is given below inthe Annexure.

MULTIEND REELING MACHINERY PACKAGE:

A. 10- BASINS PACKAGE:

Sl.No. Particulars Quantity

1 Electrical Hot Air Drier(50Kg.cap) ORUshnakoti (50 Kg. cap.) 1

2 Cocoon Sorting Table . 1

3 Cir Pressurized cooking M/c. 1

4 Two Pan Table for brushing 4

5 10 basin Multi-end Reeling M/c. ( 10 ends per basin) 1

6 Small Reel permeation chamber 17 10 window closed type Re-reeling Machine . 1

8 Steam generating system (Boiler) of 100 Kgs steam 1

output per hour with water softener

9 Generator (Capacity - 5KVA ) 1

10 Epprouvette & Denier Scale 1set


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B. 20 - BASINS PACKAGE:


1 Electrical Drier(50Kg.cap) ORUshnakoti (50 Kg. cap.) 2

2 Cocoon Sorting Table . 1

3 Cir Pressurised cooking M/c. 1

4 Two Pan Table for brushing 8

5 10 basin Multiend Rlg M/c. ( 10 ends per basin) 2

6 Small Reel permeation chamber 1

7 10 window closed type Re-reeling Machine . 2

8 Steam generating system (Boiler) of 200 Kgs steam 1

output per hour with water softener

9 Generator (Capacity - 7.5 KVA ) 1

10 Epprouvette & Denier Scale 1set

Establishment of Automatic / Semi-automatic Reeling Units :

The Chinese Automatic Reeling Machine (ARM) with a minimum of 400-endscapacity for production of around 34 MTs of raw silk per annum working on atwo-shift basis, consumes approximately 218 MTs of Bi-voltine / CSR hybridcocoons per annum. This is the latest technology and machinery in cocoonprocessing and raw silk reeling etc. for production of 3A-4A grade raw silk.

The component envisages support for establishment of ARM in selected clustersto produce international quality raw silk in bulk quantity so that the demand of thedomestic power loom and export sector is met. The total project cost for ARMpackage works out to around Rs.2.50 crores, of which the equipments cost is

Rs.1.00 crore. The total subsidy is Rs.75.00 lakhs, which is 30% of the projectcost. The physical target, unit cost and sharing pattern are indicated below.


CSB State Benef.Physical target Unit cost

50% 25% 25%10 units Rs.100.0

0 lakhsRs.50.00 lakhs

Rs. 25.00 lakhsRs.25.00 lakhs


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The list of equipments under the component is given below in the

Annexure.

AUTOMATIC / SEMI-AUTOMATIC REELING MACHINERY PACKAGE:

# Particulars Unit

A Machineries to be imported from China

1 Cocoon peeling machine Set

2 Cocoon assorting machine Set

3 Vacuum permeating machine Set

4 Cocoon cooking machine (60 cages) Set

5 Automatic silk reeling machine (400 ends) Group

6 Reeled silk humidifier Set

7 Re-reeling machine (40 units) Group

8 Basket conditioning oven Set

9 Test plate for colour Set10 Measuring reel machine Set

11 Seri-plane machine Set

12 Panel re-winder Set

13 Seri-plane test cabinet Set

14 Measuring counter (By hand) Set

15 Electronic balance Group

16 Frision scraping machine Set

17 Frision treatment machine Set

18 Bale press machine Set19 Skein winder Set

20 Reel carrier Set

21 Cocoon drying machine (capacity 1 ton per day) Set

22 De-watering machine Set

B Spare Parts

23 Spare parts for 2 years

24 Tool of FY 2000 EX Set

25 Special tool

26 Accessories Set

C Indigenous Machineries

27 Dupion Silk Reeling Machine Set

28 Boiler (1000 Kg steam out put per hour) Set

29 Water softening plant (75 Kgs. Resin capacity) Set


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Support for establishment of Improved Cottage Basin Reeling Units:

The reeling devices available in most of the silk clusters are primitive andoutdated resulting very poor quality of raw silk. The reeling takes place inextremely unhygienic conditions creating environmental pollutions and healthhazards. The Cottage basin system of reeling is an improved technology over

Charka and provides better quality silk compared to Charka. But, due to non-available of required equipments / machineries in pre-reeling operations and non-availability required gadgets, production of raw silk has not been possible.

Since a sizeable quantity of raw silk being produced on Cottage basin, CSTRI/CSB has modified the Cottage basin reeling technology for achieving betterquality silk and improving working conditions. The reelers will be able to realizebetter prices for the raw silk produced. The total project cost for Cottage Basinunit works out to around Rs.11.00 lakhs, of which the equipments cost is Rs.2.50lakhs. The total subsidy is Rs.1.88 lakhs which is 17% of the project cost ingeneral States and Rs.2.25 lakhs (20%) in special status States. The unit cost andthe sharing pattern are indicated below.


CSB State Benef.Unit cost

50% 25% 25%Rs.2.50 lakhs Rs.1.25 lakh Rs.62,500 Rs.62,500

The list of equipments under the component is given inthe Annex.

IMPROVED COTTAGE BASIN REELING PACKAGE:


1 Two Pan Cooking Table 2 sets

2 6 basin cap.cottage basin reeling machine (6 ends per basin) 1

3 3 window cap. Re-reeling Machine ( 6 ends per window) 1

4 Small Skein skeining machine 1

5 Small book making machine 1

6 Denier Scale & Epprouvette 1set

7 2 KVA Petrol start run with kerosine engine 1

8 Steam Generating System of 50 Kg (Non IBR type ) 1

with water softener.


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Support for existing Charka Reeling Units to dissuade child labour(Motorised Charkas):

Charka reeling device is a crude contrivance for producing silk with minimummechanization and practically no gadgets for quality control. Generally in Charkasector, inferior quality cocoons are used to produce inferior quality silk which hasspecified end uses, mainly for heavy sorts. In these units, child labour is engaged

as turners for the production of silk. Motorizing these Charkas can help indiscouraging child labor, since the turning of the Charka will be electricallyoperated. In order to discourage child labour and improve the working conditionsof Charka units, this component envisages support for converting the existingCharka units to motor-operated units instead of hand operation. The support is for4 ends Motorized Charka with required accessories per unit. The unit cost andsharing pattern are indicated below.



50% 25% 25%Rs.10,000 Rs.5,000 Rs.2,500 Rs.2,500

The list of equipments under the component is given in the Annex.

MOTORISED CHARKHA PACKAGE:


1 Motorised charkha (Single unit) 1

2 Motorised charkha (double unit) 1 set

(with common shaft run by single electric motor)

Support for setting up of Certified Dupion Silk Reeling Units:

In the process of silk reeling, the cocoons are sorted out (defective cocoons) andthese cocoons can be more remuneratively utilized for producing Dupion raw silk.The CSTRI has evolved a technology i.e., Motorized Dupion Silk reeling machineand technology for production of international grade Dupion silk, by using sortedout defective cocoons (i.e., double, flimsy, Uzi affected, urinated, thin-end andmelted cocoons).

The technology also discourages the use of child labor, provides better workingcondition and enhances the returns from the by-product. The component aims atreplacing the current Dupion Charkas. The total project cost for Dupion reelingpackage works out to around Rs.10.00 lakhs, of which the equipments cost isRs.2.00 lakhs. The total subsidy is Rs.1.50 lakhs which is 15% of the project cost


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in general States and Rs.1.80 lakhs (18%) in special status States. The unit costand sharing pattern are indicated below.



50% 25% 25%

Rs.2.00 lakhs Rs.1.00 lakh Rs. 0.50 lakh Rs.0.50 lakh


DUPION REELING MACHINERY PACKAGE:


1 Two pan cooking table with two cocoon cooking cages 1

2 Dupion silk reeling machine (6 ends machines) 1

3 Single Window Re-Reeling Machine 1

4 Small Skein skeining machine 15 Small book making machine 1

6 Steam Generating System of 50 Kg (Non IBR type ) 1

with water softener

Support for Hot Air Driers- Electrical / Multifuel / Ushnakoti for ReelingUnits:

During the favorable seasons, cocoons are harvested and these harvestedcocoons are to be dried & stored for a longer period. In most of the non-traditional States proper cocoon drying facility is not available and most of the

reelers are practicing sun drying / steam stifling, which is not advisable as itdeteriorates the quality of the cocoons and the cocoons are prone to fungusattack. To overcome these problems, use of Ushnakoti / Hot Air Dryers aresupported, which would ensure twin advantages of better quality and betterworking conditions. This component encourages reelers to establish hot air dryingand applicable for both mulberry and vanya sectors.

(a) Hot Air Dryer:

The Hot Air Dryer is electrically operated, which consists of a chamber forcocoons, heating element, air ventilation apparatus and air circulation facility.

The heat energy used for cocoons drying is supplied by steam, electricity or fluegas. Under Indian conditions, the reeling filature are small and quantity ofcocoons to be dried is comparatively less. It is

Therefore proposed to promote Hot Air Dryer of 50 & 100 Kg capacity dependingupon the beneficiary requirement.


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(b) Ushnakoti:

In rural areas due to non-availability of continuous power supply, use of Hot AirDryers is not practicable. Keeping this in view, the Central Silk Boards researchinstitutions have developed a cottage hot air drying chamber called Ushnakoti,which is capable of drying cocoons economically without use of electric power.Ushnakoti is a mud brick structure on solid foundation with corrugated asbestos

roofing. The built in multi-fuel oven with the Ushnakoti is capable of burning firewood, agro-wastes such as paddy husk, groundnut husk, wood chips, dry leaves,mulberry twigs, etc., thereby achieving a temperature of 100oC inside thechamber. The physical target, unit cost and sharing pattern is indicated below.


CSB State Benef.Unitdescrip-

tion

Unit cost

50% 25% 25%

50 Kgs

capacity

Rs.1.00

lakh

Rs.50,000 Rs.25,000 Rs.25,000

100 Kgscapacity

Rs.1.75lakh

Rs.87,500 Rs.43,750 Rs.43,750


HOT AIR DRIERS - ELECTRICAL/ MULTI-FUEL / USHNAKOTIS FORREELING UNITS:


1 Electrical hot air drier (50 Kg capacity) 1

2 Ushnakoti (50 Kg capacity) 1

3 Ushna Koti (100 Kg capacity) 1

Assistance for twisting units:

This is a new component. The reelers usually market the raw silk. The raw silkgets twisted and then reaches the weavers. The objective of this component is toenhance value addition at the Multi-end reeling units, by adding a twisting unitwith 400 spindles with supporting winding and doubling machines so that theycan supply consistently good quality twisted silk to the weaving sector

The total project cost for 400-spindle twisting unit works out to around Rs.20.00lakhs, of which the equipments cost is Rs.6.00 lakhs. The total subsidy is Rs.4.50lakhs which is 23% of the project cost in general States and Rs.4.80 lakhs (24%) inspecial status States. The unit cost and sharing pattern is indicated below.


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75% - 25%

Rs.6.00 lakhs Rs.4.50 lakhs - Rs.1.50 lakh


TWISTING MACHINERY PACKAGE:


1 Winding Machine ( 100 spindles) 1

2 Doubling Machine ( 50 spindles) 1

3 Twisting Machine (400 spindles) 1

4 Steaming facility 1

5 10 hank capacity re-reeling machine 1

6 Spares (2 sets) 2

Incentive for production of Bi-voltine silk:

The objective of the component is to encourage the production of Bi-voltine silkby the private and co-operative reeling units. This envisages payment of anincentive of Rs.100 per kg of bi-Voltine silk reeled on Multi-end / Automaticreeling units in the States of Karnataka, Tamil Nadu and Andhra Pradesh andMulti-end / Automatic / Cottage basin reeling units in all the other States. Theincentive amount will be shared by CSB and State in the ratio of 50:50 (generalStates) / 90:10 (NE and special status States) in respect of the bi-voltine silkreeled on Automatic / Multi-end / Cottage basin units during the XI Plan period.

The concerned department in the States shall implement the component andclaim CSBs share along with a list of beneficiaries on a quarterly basis. TheCSBs share will be released to States and the States shall disburse the eligibleincentive amount (both State & CSB share) to the reeling units. Thedisbursement of the eligible incentive amount shall be confirmed to CSB byfurnishing an Utilization Certificate, to facilitate considering further claims. ThoseStates which are unable to implement the component due to budgetary problemor for any other reason, such States or concerned CSB units may recommend /forward the claims received from the reeling units along with a certificateindicating the quantity of Bi-voltine silk reeled by the units, to CSB facilitating to

release its share @ Rs.50.00 per kg in general States and @ Rs.90.00 per kg inNE & special status States, directly to the reeling units. A provision of Rs.30.00crores is proposed for XI Plan, of which CSB share is Rs. 22.50 crores andRs.7.50 crores is States share.


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Quality linked price support system for Cocoons and Raw Silk for StateGovts. / Co-operatives / NGOs / SHGs:

Objective of the scheme is to establish an organized marketing system, forfacilitating the farmers / reelers for disposing their produce on quality linkedpricing system, to provide marketing support to the farmers and reelers fordisposing their produce conveniently at the remunerative prices. The scheme

also envisaged creation of Revolving Fund (RF) facilitating States to extendmarketing support to farmers / reelers. Under this scheme, most of the Stateshave created RF, which is being utilized for purchase of cocoons from thefarmers, while the system adopted by the States of Tamil Nadu and AndhraPradesh i.e., a fixed amount of incentive per kg of quality silk produced on Multi-end machine, is more effective on quality up-gradation. Therefore, thecomponent is now proposed to continue with modifications and envisagessupport for the purposes indicated below:

Strengthening of the existing Cocoon Markets / Silk Exchanges with allnecessary infrastructure like providing various equipments, expansion etc.

This can be both for Bi-voltine and CB Markets.

Establishment of Cocoon Markets in the area / cluster where cocoonmarketing facilities are not available. It is proposed to support creating therequired infrastructure (excluding land) / equipments depending upon themarket arrivals and number of farmers it can cater to.

Procurement of equipments required for testing and grading of cocoons /yarn to support quality linked pricing. Procurement of equipments requiredfor the Cocoon Markets / Silk Exchanges will also be supported.

Creationof non-erodable Revolving Fund (RF) for purchasing cocoons / rawsilk at a minimum price fixed on quality basis. Depending upon thechanging market situation, the States in consultation with CSB have to fixa minimum price on quality basis and such quality should be confirmed bytesting before auction in the Cocoon Markets / Silk Exchanges. In case,the graded cocoons / raw silk is not fetching a minimum price so fixed, theStates can procure such cocoons / raw silk and the same can be disposedlater, for which the RF can be utilized. The States, which have alreadycreated RF under X Plan scheme and proposed to enhance the FR underthe XI Plan Scheme, shall justify the proposal indicating the status of theexisting RF (created under the X Plan Scheme), achievement etc.

It is also proposed to develop IT applications in Post Cocoon sector,especially in quality linked price support system / marketing aspects.


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The component envisages financial support to the extent of 75% of the totalproject cost (indicative cost of Rs.60.00 lakhs), limited to a maximum of Rs.45.00lakhs being CSBs share for general States. For NE and special status States,CSBs financial support will be 90% of the project cost limited to a maximum ofRs.54.00 lakhs. However, the above project cost is flexible depending upon thenecessity / feasibility of the component proposed to be implemented by theStates and ranging from Rs.20.00 lakhs to Rs.60.00 lakhs, of which CSBs

support will be limited to 75% for general States and 90% for special statusStates.

Establishment of Cocoon Banks / Market support to Vanya Sector:

Sericulture in the non traditional and some of the Northern States is not asdeveloped as in traditional states in terms of silk production, productivity andnumber of crops per year. Majority of the non-traditional sericulture States havetwo commercial crops per year. This situation compels the reeling units / reelersof the above states to procure raw material and store them for at-least sixmonths, to be used during the off season. This involves not only a huge capital

but also requires enough storage space to stock the raw material. In order to helpthe reelers / reeling units of the above States and make available the rawmaterial throughout the year, it is proposed to support establishment of CocoonBanks during the XI Plan period. It is proposed to extend support to theinterested State Govts. / Departments or the State identified agencies like NGOs,Societies and SHGs for establishment of Cocoon Banks with suitableinfrastructure and equipments for cocoon grading, drying and storage.

The Unit cost is Rs.1.00 crore (50,00 lakhs for building, fixtures, furniture, 25.00lakhs towards revolving capital & 25.00 lakhs for equipments), of which, CSBsshare is 50% of the building construction (90% in special status States) and

100% of equipment costs and revolving fund. The balance 50% of the buildingconstruction will have to be borne by the States besides providing the requiredland for construction of the building. The Central share would be released inthree installments on completion of stages as indicated below:

1stinstallment after approval of the project proposal 50% of the building costlimited to Rs.25.00 lakhs (90%, limited to Rs.45.00 lakhs in special statusStates).

2ndinstallment after completion of the building 100% of the equipment costlimited to Rs.25.00 lakhs.

3rdinstallment after installation of the package equipments 100% ofRevolving Capital limited to Rs.25.00 lakhs.


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The Cocoon Banks, established by the respective State Governments withfinancial support (75% of the unit cost of Rs.1.00 crore) from the GOI, shallfunction as Cocoon drying and storage banks that can be operated only by theauthorized members as and when required. The interested Reelers can open anaccount with the Cocoon Bank located in their vicinity by paying a modest sum ofRs.500.00 and become authorized members.

The authorized members (Reelers) are required to assess their total raw materialrequirement for a given year and to make a security deposit of 20% of theestimated value of raw material requirement to the Cocoon Bank. The balance80% shall be contributed by the Cocoon Banks. The purchased cocoon lotswould be dried at the Bank premises under the technical supervision of the Bankand stored in cages, individually allotted to each of the authorized members. Thebank can charge a nominal drying charge of Rs.2.00 per kg of cocoon. Like Banklockers, the cages would have a set of two keys for its operation, one each withthe concerned reeler / authorized member and the Bank Manager.

Subsequently, based on the raw material requirement, the reeler can draw a

particular quantity of the stored cocoon from his / her account / cage, by payingthe cost of dried cocoons (calculated based on the purchase price of greencocoon and standard reduction due to stifling + a nominal service charges). Thesecurity deposit would be adjusted at the end of each year (12 calendar months).A reeler can operate his / her cocoon account not more than three times amonth. Fresh security deposit has to be made every year to maintain his / heraccount validity.

It is proposed to set up 10 Cocoon Banks during XI Plan at a total cost ofRs.10.00 crores (CSBs share - Rs.7.50 crores & States share - Rs.2.50 crores)in ten non-traditional States (one each) on priority and need basis.

Providing services of Master Reelers / Weavers / Dyers to reeling / weaving/ dyeing units through States Governments / NGOs / Co-op. Societies /SHGs:

One of the major constraints to sustain silk industry in non-traditional states wasthe absence of efficient reeling / weaving / dyeing skills. To over come thisproblems, under X Plan, the Master Reelers /Weavers / Dyers were deputed toexisting silk reeling / weaving / dyeing units identified by the States to train theworkers engaged in the units and to develop confidence among reelers / weavers

/ dyers to manage and run the units satisfactorily. Considering the goodfeedback, demand and request from the States, it is proposed to continue the

component with modifications during XI Plan. The deputation period of two yearsreduced to one year. Each Master Reeler / Weaver / Dyer will be paid anhonorarium of Rs.3,600.00, house rent allowance of Rs.1,000.00 and medicalallowance of Rs.150.00, amounting to Rs.4,750.00 per month. This apart, theexpenses towards travel from the place of residence to the place of deployment


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and lump-sum of Rs.15,000.00 after completion of the tenure will also be paid.The total expenditure will be around Rs.75,000.00 per person per year, whichshall be met by CSB. Each Master Reeler / Weaver / Dyer will be entitled for oneday leave for every month, which may be either taken separately or togetherduring the deployment period apart from weekly-off and in case of incompletionof one year period, the leave and lump-sum will be worked out proportionately.The reeling / weaving / dyeing units will have to submit the applications to CSB /

CSTRI for arranging to provide the services of Master/Skilled Reelers / Weavers /Dyers and CSTRI will be provided with funds. A total provision of Rs.75.00 lakhsis proposed as CSB share to cover 100 Master Reelers / Weavers / Dyers in XIPlan.

Support for Vanya Reeling / Spinning Sector:

In order to support Vanya reeling / spinning activity to improve the productivityand reduce drudgery, CSTRI has developed pedal-cum-motorized reeling andtwisting machines for Tasar and Muga and low cost motorized spinning wheel forEri. Replacement of traditional devices with these improved reeling and spinning

machines results in reducing drudgery, increasing the efficiency and dispels thepainful and hazardous method of thigh / hand reeling, besides improving theproductivity and quality. These improved devices have been introduced in the fieldduring IX & X Plan and received good response from the users. In order to createadditional facility and consolidate the efforts undertaken during the IX & X Plan, itis proposed to continue to encourage the use of efficient and modern reeling andspinning devices for overall improvement in quality and productivity of reeled andspun Vanya silks. The physical target, unit cost and sharing pattern are indicatedbelow.

Sharing pattern

General StatesCSB State Benef.Unit description Unit cost

50% 25% 25%MotorizedSpinningMachine

Rs.3,800 Rs.1,900 Rs.950 Rs.950

Motorized /Pedal operated

Reeling-cumTwisting

(6 spindles)

Rs.16,000Rs.8,000 Rs.4,000 Rs.4,000


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VANYA REELING / SPINNING:


1 Motorised Spinning Machine (MSM)

a) Flyer Type 1b) Ring Type 1

2 Motorised Reeling cum twisting machine (MRTM) 4 spindles 1

Support for the establishment of Spun / Spinning Mills:

Eri silk production in the country has grown steadily in NE region and also in theState of Andhra Pradesh over the past decades. The existing technology andhand-spinning device are outdated and cannot supply quality spun yarn ofdifferent counts in large quantities to meet the needs of silk weavers in theregion. The establishment of Eri Spun Silk Mills would enable the industry to

properly utilize the Eri cocoons (shells) produced in the country. It also helps inimproving the quality of Eri spun yarn, facilitates production of diversified valueadded products as per the demand of the national & international markets,besides generating employment opportunities to the tribes. Hence, there was aneed to effectively utilize the farmers produce through the establishment of EriSpun Silk Mills in the North-East Region and Andhra Pradesh. Therefore, theScheme was implemented during the X Plan on a pilot basis and assisted to setup two units, one each in Assam and Andhra Pradesh, with a production capacityof 60 kg of Eri Spun yarn per shift (120 kg per day). In order to take care of thegrowing Eri cocoon production and also to make available high quality Eri yarnsfor creating a range of diversified products with export potential, it is proposed tocontinue the component with little modifications. It is proposed to create facilityfor spun silk yarn and noil yarn manufacture by using second hand andreconditioned machineries & equipments. The total project cost for establishmentof a Spun Silk Mill works out to around Rs.2.85 crores, of which the equipmentscost is Rs.1.70 crores. The total subsidy is Rs.127.50 lakhs, which is 45% of theproject cost in general States and Rs.153.00 lakhs (54%) in special status States.The unit cost and sharing pattern are indicated below.



50% 25% 25%

Rs.170.00lakhs

Rs.85.00lakhs

Rs.42.50lakhs

Rs.42.50 lakhs


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SPUN / SPINNING MILL PACKAGE :

A. Degumming plant:

1 Shed size (60' X 40')

2 Bore well (7.5 H.P)3 Oven (brick work construction)

4 Stainless steel cooking basin (4 mm)

5 Hydro Extractor 20 Kgs capacity

6 Opener (cast Iron)

7 Baling machine 50 kgs capacity

B. Spinning unit :

1 Shed (100' x 150')

2 Staple cutting machine

3 Carding machine4 Draw frame with Gill box (I)

5 Draw frame with Gill box (II)

6 Draw frame with Gill box (III)

7 Comber (5 Nos.)

8 Simplex

9 Ring Frame (2 Nos.)

10 Doubling Winder

11 Twisting Machine

12 Cone winder (EYC)

13 Reeling machine

14 Steam Chamber

15 Gassing plant

16 D.G. Set (120 KW)

17 Humidification plant

18 Open End spinning machine

19 Testing equipments & Misc.


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B. Silk Weaving Sector:

This sector is the processing of converting yarn to fabric and the sector requireshuge capital investments and needs to be improved in a big way. As a roughestimate the handlooms consume about 70% of the raw silk, while power loomsconsume the remaining 30%. In order to develop this sector, a package ofschemes is formulated and the package consists of following components.

Support for establishing shuttle-less looms (New). Support for Handloom Sector for loom up-gradation / replacement. Support for Computer Aided Textile Designing (CATD) (New).

Support for establishing shuttle-less looms:

This is a new component. In the changing scenario, it is very important to meetthe requirements of the garment sector. The garment sector requires fabrics inlong lengths, wide widths and which are flawless. Only the shuttle-less looms can

meet all these demands of the garment sector. Therefore the component wouldhelp in the production of high quality silk fabrics to meet the requirements of thegarment sector. It is proposed to set up these units with Indigenous Rapier looms(8 Nos.) and a Warping Machine. In addition, electronic jacquards (3 nos each of240 hooks capacity) are envisaged @ Rs.1.00 lakh per unit for handlooms whichare at present operated with punched cards. The introduction of electronic

jacquards provides the following advantages.

a) Cost of each punched card used in conventional jacquards is onlyRs.2.50 and for intricate designs, even up to Rs.1.00 lakh is incurred.Elimination of punched card by the electronic jacquards brings down

the cost of designing & avoids deforestation.

b) Duration to change design is reduced substantially.

c) It is proposed to install electronic jacquards (3 nos. each of 240hooks capacity) for 500 handlooms @ Rs.1.00 lakh per unit during XIPlan period.


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The total project cost for establishment of a unit works out to around Rs.1.21 crore,of which the equipments cost is Rs.0.50 crore. The total subsidy is Rs.37.50 lakhs,which is 31% of the project cost. The physical target, unit cost and sharing patternare indicated below.



50% 25% 25%Rs.50.00

lakhsRs.25.00

lakhsRs.12.50

lakhsRs.12.50 lakhs

The list of equipments under the component is given inthe Annex .

SHUTTLE-LESS LOOMS (EACH UNIT WITH EIGHT LOOMS AND ONE

SECTIONAL WARPER):


1 Shuttle-less looms (each unit with eight looms and onesectional warper) 1 set

Support for Handloom Sector for loom up-gradation:

(i) Certified Handlooms:

Most of the weavers in various silk clusters continue to use the traditional pit-looms or old / hackneyed frame-looms without any modern attachments either toimprove the productivity or quality of the fabric. CSTRI has developed animproved handloom wherein special features have been incorporated so as to

give the handloom weavers a distinct advantage to produce quality fabrics withbetter productivity. It is proposed to provide support to replace the age-oldtraditional looms. The looms suitable for the particular region, be it pit loom,frame loom or improved loom would be covered under the component.

(ii) Loom up-gradation through Jacquards & other equipments:

Support would be provided to existing pit or frame or improved handlooms toinstall either one or more of the following accessories.

a. Jacquard

b. Dobbyc. Parallel beat-upd. Positive take-up and let-offe. Pirn windingf. One ball to beam warping machine for ten handloomsg. Sectional warping machine


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h. Mechanization of Butta insertion.

The unit cost and sharing pattern for both the Certified Handlooms and Loomupgradation through Jacquards & other equipments are indicated below.


CSB State Benef.Unitdescription

Unit cost

50% 25% 25%Certified

HandloomRs.28,000 Rs.14,000 Rs.7,000 Rs.7,000

Jacquards& Other

equipmentsRs.10,000 Rs.5,000 Rs.2,500 Rs.2,500


CERTIFIED HANDLOOMS AND LOOM UPGRADATION PACKAGE:


Certified handlooms 1

Loom upgradation through jacquard, dobby, positive take up,let off,

parallel beatup, pirn winding machine, ball to beam warpingmachine, pneumatic lifting mechanism etc.,

Computer Aided Textile Designing (CATD):

This is a new component. Designs form an integral part of textiles and offer anedge to the product in the market. The aesthetic design starts with a creativeidea which goes through a period of detailed development of the total designbefore it is put on to the textiles. Much of the effort involved in the process ofdesign development can be minimized with the use of computers. ComputerAided Textile Designing (CATD) provides freedom to the textile designer to getthe best out of his artistic ingenuity and better flexibility for his creativity. The useof CATD facilitates the artist with ease and quickness of operations besidesmaking available innumerable options. It also equips the textile designer with atool to react to the changes in the market trend in a faster way. The CATDpackage will include hardware, textile designing software and computerized cardpunching facility. The unit cost and sharing pattern are indicated below.


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Sharing PatternGeneral States

CSB State Benef.

Unitdescription Unit

cost

50% 25% 25%

CATD Rs.5.00lakhs

Rs.2.50lakhs

Rs.1.25lakh

Rs.1.25lakh


COMPUTER AIDED TEXTILE DESIGNING (CATD):


1 Computer Card Punching m/c 1

2 Colour Laser Printer 1

3 Computer 1

4 Scanner 1

5 UPS 1 KVA - one hour back-up 1

6 Card Lacing machine 1

7 Software 1

C. Silk Wet Processing Sector:

Under this sector, silk yarn and fabric will be processed for dyeing/ finishing. Inorder to develop this sector, the scheme Support for setting up of CommonFacility Centre for yarn dyeing and fabric processing is formulated.

1. Support for setting up of Common Facility Centre (CFC) for yarn dyeingand fabric processing :

(i) CFC for Yarn Dyeing:

Though silk is produced only in a few States, almost all the States in the countryhave at least one weaving cluster. The dyeing requirements of these clusters aremet mainly by the small time traditional dyers, who dye small quantities of silkemploying low level of technology & equipments. This results in poor qualitydyeing especially poor colour fastness. CSB studied the requirement of thesedyeing clusters across the country and came out with measures to address theproblems. Based on these, during the IX Plan a Common Facility Centre Schemefor yarn dyeing was introduced with Arm Dyeing Machine, Water Softening Plant,

Boiler and Effluent Treatment Plant and 16 such units were established duringthe plan. These units were well received. The scheme was offered only to theCo-operatives. Many of the Master Weavers and small time dyers also requirethis yarn dyeing facility to deliver quality dyed yarn. A smaller capacity dyeingunits have to be suggested to address the different requirement of this sector.


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The total project cost for 25 kgs Yarn dyeing unit works out to around Rs.19.00lakhs, of which the equipments cost is Rs.3.00 lakhs. The subsidy is Rs.2.25 lakhs,which is 25% of the project cost in general States and Rs.2.70 lakhs (30%) inspecial status States. Similarly, the total project cost for 50 kgs Yarn dyeing unitworks out to around Rs.15.00 lakhs, of which the equipments cost is Rs.5.00lakhs. The subsidy is Rs.3.75 lakhs, which is 25% of the project cost in generalStates and Rs.4.50 lakhs (30%) in special status States. The total project cost for

50 kgs Arm dyeing unit works out to around Rs.22.00 lakhs, of which theequipments cost is Rs.12.00 lakhs. The subsidy is Rs.9.00 lakhs, which is 41% ofthe project cost in general States and Rs.10.80 lakhs (49%) in special statusStates. The physical target, unit cost and sharing pattern for XI Plan are indicatedbelow.

General States

CSB State Benef.Unit descriptionUnit cost

75% - 25%Yarn Dyeing - 25 kg Rs.3.00 lakhs Rs.2.25 lakhs - Rs.0.75 lakh

Yarn Dyeing - 50 kg Rs.5.00 lakhs Rs.3.75 lakhs - Rs.1.25 lakhsArm Dyeing - 50 kg Rs.12.00 lakhs Rs.9.00 lakhs - Rs.3.00 lakhs

The list of equipments under the component is given in the Annex

YARN DYEING:

A. 25 KG CAPACITY (TUB DYEING):


1 Boiler - 100 Kg. capacity 1

2Water Softening Plant - 2500 litr. Cap.1 No. 1

3 Water Tank - 2500 ltrs. cap. * 1

4 Stain Steel Tub - 2 Kg., (1 No.),5Kg (1 No), 1 set

10kg.(1No.)or as per the requirement of the beneficiary

5 Hydro Extractor - 5 Kg. 1

6 Eelctronic Balance 2 Kg. cap. 1

7 Platform Balance - 25 Kg. 1

* Instead of water tank the beneficiary shall have an option to procure colour

matching cabinet. Establishment of ETP is beneficiary's responsibility.


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B. 50 KG CAPACITY (TUB DYEING):



2 Water Softening Plant - 2500 litr. Cap.1 No. 1

3 Water Tank - 2500 ltrs. cap. * 2

4 Stain Steel Tub - 2 Kg., (2 Nos.),5Kg (2 Nos), 10 kg. (1 No.), 1 set20 kg.(1No.) or as per the requirement of the beneficiary


6 Stirrer - Low speed 1

7 Eelctronic Balance 2 Kg. cap. 1

8 Platform Balance - 25 Kg. 1

C. ARM DYEING - 50 KG CAPACITY:



2Water Softening Plant - 2500 litr. Cap.1 No. 1

3 Water Tank - 2500 ltrs. cap. 2

4 2 Arm Dyeing Machine 2


6 Eelctronic Balance 2 Kg. cap. 17 Platform Balance - 25 Kg. 1

* Instead of water tank the beneficiary shall have an option to procure colour matching

cabinet. Establishment of ETP is beneficiary's responsibility.

(ii) CFC for Fabric processing:

Most of the silk fabrics produced on power-looms are piece dyed and hencerequire fabric processing and finishing facility. As these facilities are capitalintensive and use large volume of material, the fabric processing is carried out in

vessels in primitive manner resulting in poor quality. The finishing work isgenerally outsourced. Hence, creation of such fabric processing and finishingfacility will certainly help the processors in places like Serampore, Varanasi andBangalore where there is huge requirement for fabric processing. The totalproject cost for Fabric processing unit works out to around Rs.66.00 lakhs, ofwhich the equipments cost is Rs.25.00 lakhs. The subsidy is Rs.18.75 lakhs, which


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is 28% of the project cost in general States and Rs.22.50 lakhs (34%) in specialstatus States. The physical target, unit cost and sharing pattern are indicatedbelow.

General StatesCSB State Benef.Unit description

Unit cost

75% - 25%Fabric Processing

Rs.25.00 lakhsRs.18.75

lakhs- Rs.6.25 lakhs


D. FABRIC DYEING:


1 Winch* - 25 kg 1

2 Winch* - 50 kg 13 Calendaring Machine 1

4 Boiler - 200 kg 1

5 Water softening plant 1

6 Water tank 1

7 Hydro extractor 1

8 Electronic balance 1

9 Color matching cabinet etc., 1

*Beneficiary has an option to procure either Winch or Jigger Dyeing machine

Establishment of ETP is beneficiary's responsibility

Annex - XVIComponent-wise physical and financial targets for the XI Plan:

(Rs. in crores)

# ComponentsPhysicalTerget(units)

UnitCost(Rs)

CSB'sShare

States'share

Benfs'Share

TotalCost

Expected output / year

I Silk Reeling & Spinning

1 Popularization of NewSlow-Speed, (Twenty-endper Basin) Certified Multi-end Reeling Machines (18Basins - equivalent to 36Basins)

10 4,000,000 2.00 1.00 1.00 4.00162 MTs of quality silkyarn


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2 Support for establishmentof Certified (10 ends perBasin) Multi-end ReelingMachines

a) 10-Basins units 300 1,000,000 15.75 7.13 7.12 30.00

b) 20-Basins units 100 1,700,000 8.50 4.25 4.25 17.00

1800 MTs of quality silkyarn

Component Total 24.25 11.38 11.37 47.00

3 Establishment of Automatic/ Semi-automatic ReelingUnits

10 10,000,000 5.00 2.50 2.50 10.00340 MTs of quality silkyarn

4 Support for est. ofImproved Cottage BasinReeling Units

300 250,000 4.13 1.69 1.68 7.50 432 MTs of silk yarn

5 Support for existingCharkha Reeling Units todisuade child labour(Motorised Charka)

1000 10,000 0.53 0.24 0.23 1.00 240 MTs of silk yarn

6 Support for Setting up ofCertified Dupion Silk

Reeling Units (10 kgs / 20kgs capacity Proratabasis)

100 200,000 1.15 0.43 0.42 2.00180 MTs of dupion silkyarn

Support for Hot Air Driers-Electrical / Multi-fuel /Ushnakotis for ReelingUnits

a) 50 Kgs capacity 50 100,000 0.33 0.09 0.08 0.50

b) 100 Kgs capacity 20 175,000 0.20 0.08 0.07 0.35

Drying of 90 MTs ofgreen cocoons

7

Component Total 0.53 0.17 0.15 0.85

8 Assistance for Twisting

Units (400 spindles) 100 600,000 4.56 0.12 1.32 6.00

300 MTs of twisted yarn

9 Support for establishmentof Pupae Oil ExtractionProduction and Bye -product utilisation Units

10 1,400,000 1.05 - 0.35 1.40 4500 MTs of Pupae Oil

Incentive for production ofBi-voltine Silk (Physical -MTs)

a) Automatic Reeling Units 1250 100 12.50 - - 12.50

b) Other Devices 1750 100 10.00 7.50 - 17.50

10

Component Total 3000 22.50 7.50 - 30.00

3000 MTs of Bi-voltinesilk

11 Quality linked priceSupport system forCocoons and Raw Silk(State Govts. / Co-operatives/ NGOs / SHGs)

25 6,000,000 11.97 3.03 - 15.00Creation of marketinginfrastructure &revolving fund


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12 Establishment of CocoonBanks / Market Support toVanya Sector - RMBs forTasar, Oak Tasar, Eri &Muga

10 10,000,000 8.25 1.75 - 10.00Est. of 10 CocoonBanks to supportfarmers / reelers

13 Providing Services ofMaster Reelers/Weavers/Dyers to reeling / weaving /

dyeing Units through / forState Govts. / NGOs /Coop Soc. / SHGs(Physical - Persons)

100 75,000 0.75 - - 0.75

To train workers in 500

units for skillupgradation

Support for Vanya Reeling/ Spinning Sector

a) Spinning 5000 3,800 1.41 0.25 0.24 1.90

b) Reeling-cum-Twisting 1500 16,000 1.80 0.30 0.30 2.40

14

Component Total 3.21 0.55 0.54 4.30

270 MTs of silkproduction

15 Support for establishmentof Spun / Spinning Mills 3 17,000,000 3.06 1.28 0.76 5.10

90 MTs of spun & 60MTs of noil yarn

Total for Silk Reeling &Spinning

92.94 31.64 20.32 144.90

II Silk Weaving

16 Support for establishingshuttle-less looms (eachunit with 8 looms and 1sectional warping machine)

20 5,000,000 5.00 2.50 2.50 10.007.20 lakh Mtr of silkfabric

Support for HandloomSector for LoomUpgradation

a) Certified Handlooms 2000 28,000 3.22 1.19 1.19 5.60 12 lakh Mtr of silk fabric

b) Loom Upgradationthrough Jacquards & otherequipments

5000 10,000 3.10 0.95 0.95 5.00Upgradation of 5000looms

c) Computer Aided TextileDesigning (CATD) 50 500,000 1.63 0.44 0.43 2.50

17

Scheme Total7.95 2.58 2.57 13.10

50 CATD units tofacilitate design &development forHandlooms

Total for Silk Weaving 12.95 5.08 5.07 23.10

III Silk Wet Processing

Support for setting up ofCommon Facility Centre

for yarn dyeing / Fabricprocessing

a) Yarn Dyeing - 25 kgcapacity

100 300,000 2.29 0.08 0.63 3.00

18

b) Yarn Dyeing - 50 kgcapacity

50 500,000 1.90 0.05 0.55 2.50

Processing of 1800 MTsof silk yarn


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c) Arm Dyeing - 50 kgcapacity

20 1,200,000 1.83 0.06 0.51 2.40

d) Fabric ProcessingFacilities 4 2,500,000 0.78 0.05 0.17 1.00

Processing of 18 lakhMtr of silk fabric

Total for Silk WetProcessing

6.80 0.24 1.86 8.90

GRAND TOTAL 112.69 36.96 27.25 176.90

Non-farm XICDP

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